Patents Assigned to Mako Surgical Corp.
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Patent number: 12133692Abstract: A method includes tracking one or more of a plurality of bones of a patient, adjusting a relationship between the plurality of bones to a desired rotation between the plurality of bones, and creating an implant placement plan based on the relationship. The implant placement plan includes a placement of a plate across the plurality of bones. The method also includes robotically assisting preparation of the plurality of bones to receive the plate in accordance with the implant placement plan.Type: GrantFiled: October 31, 2022Date of Patent: November 5, 2024Assignee: MAKO Surgical Corp.Inventors: Jonathan Greenwald, Ron Irwin
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Publication number: 20240358441Abstract: Robotic systems and methods for preparing a humerus to receive a shoulder implant involve a robotic manipulator and first and second cutting tools configured to be interchangeably coupled to the robotic manipulator. A controller controls the robotic manipulator and the first cutting tool to resect a head of the humerus along a resection plane to define a resection surface for supporting the shoulder implant. The controller controls the robotic manipulator and the second cutting tool to form at least one bore below the resection surface to receive at least one attachment feature of the shoulder implant.Type: ApplicationFiled: July 11, 2024Publication date: October 31, 2024Applicant: MAKO Surgical Corp.Inventors: David Viscardi, Jan Heinsohn, Andrew Nelson, Phil Kemp, Rajan Yadav, Jetinder Singh, Koustubh Rao
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Patent number: 12121310Abstract: A surgical system includes a surgical robot with an end effector that supports a drive assembly, a manual interface, and a trigger assembly. A cutting tool is attached to the drive assembly and rotatable about a cutting axis. A method includes positioning, with the surgical robot, the cutting tool relative to a surgical site to align the cutting axis with a predetermined trajectory. A user engages the trigger assembly for rotating the cutting tool about the cutting axis with the drive assembly and advancing the cutting tool along the predetermined trajectory at the surgical site to a first depth. A user applies force to the manual interface for rotating the cutting tool about the cutting axis and advancing the cutting tool along the predetermined trajectory to a second depth greater than the first depth.Type: GrantFiled: September 22, 2021Date of Patent: October 22, 2024Assignee: MAKO Surgical Corp.Inventors: Peter L. Ebbitt, Oscar Williams, Victor Soto, Hyosig Kang, Xiao H. Gao, Kana Nishimura, Ezra Johnson
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Patent number: 12121230Abstract: A joint distraction lever, comprising a lever body comprising a handle portion and a working portion, a distal tip coupled to the working portion, and a fulcrum extending from a bottom surface of the working portion and spaced apart from the distal tip such that the fulcrum is positioned between the distal tip and the handle portion, where the joint distraction lever is configured to determine a distraction force based on deformation of the joint distraction lever.Type: GrantFiled: April 21, 2023Date of Patent: October 22, 2024Assignee: MAKO Surgical Corp.Inventors: Kevin Bechtold, Jason Otto, Hyosig Kang, Radu Iorgulescu
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Patent number: 12121312Abstract: A method for performing a surgical procedure includes planning a resection of a bone of a patient. A volume of the bone is removed according to the planned resection using a surgical tool. As the bone is removed, data corresponding to a shape and volume of the removed bone is tracked with a computer system operatively coupled to the surgical tool. A prosthesis is implanted onto the bone of the patient based on the tracked data corresponding to the shape of the removed bone.Type: GrantFiled: November 8, 2023Date of Patent: October 22, 2024Assignee: Mako Surgical Corp.Inventor: Dan Librot
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Publication number: 20240335236Abstract: Surgical systems, computer-implemented methods, and software programs for producing a patient-specific virtual boundary. Controller(s) obtain a virtual tibial model specific to a patient and identify an outer edge contour of the virtual tibial model. The controller(s) generate an offset contour being spaced apart from the outer edge contour by an offset distance that is based on a geometric feature of a surgical tool and generate a face extending perpendicularly from, and along, the offset contour. The controller(s) produce a patient-specific virtual boundary by merger of the virtual tibial model, the offset contour and the face and configure the patient-specific virtual boundary to provide a constraint on movement and/or operation of the surgical tool.Type: ApplicationFiled: June 19, 2024Publication date: October 10, 2024Applicant: MAKO Surgical Corp.Inventors: Hans-Ulrich Becker, Patrick Roessler, José Luis Moctezuma de la Barrera
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Publication number: 20240335950Abstract: The end effector of a surgical robotic manipulator includes a body member and a conductive element disposed circumferentially about a portion of the body member. The end effector includes a handle being rotatably mounted to the body member and being rotatable about the conductive element. The handle includes a tactile interface that is operatively coupled to a target and, for any rotational position of the handle, the conductive element is configured to sense the target in response to actuation of the tactile interface.Type: ApplicationFiled: June 19, 2024Publication date: October 10, 2024Applicant: MAKO Surgical Corp.Inventors: James E. Flatt, Philip R. Woods, Cory J. Welch, Mark A. Wasserman
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Patent number: 12102365Abstract: A plate for attaching to an anatomic structure with fasteners. The plate has a body with a top surface and a bottom surface opposite the top surface. The body defines one or more openings to receive a respective one of the one or more fasteners. The bottom surface is concave to define a space to accommodate a portion of the anatomic structure. A bone pad surface extends from the bottom surface. A spike extends away from the bone pad surface. An extension arm can be coupled to the plate and the extension arm can support a tracking head to implement a surgical tracking assembly.Type: GrantFiled: February 15, 2023Date of Patent: October 1, 2024Assignee: MAKO Surgical Corp.Inventors: José Luis Moctezuma de la Barrera, Timothy Wade Perez, Donald W. Malackowski, John R. Fossez
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Publication number: 20240315791Abstract: An isolation mechanism that is configured for a robotic manipulator is provided. The robotic manipulator includes an arm to be driven by a transmission, a force/torque sensor, and one or more sensing elements configured to sense forces and torques applied to the force/torque sensor, wherein the isolation mechanism includes a body for coupling to an output of the transmission and for coupling to the force/torque sensor, wherein the body deforms in response to forces induced by the transmission to mechanically isolate the force/torque sensor from forces induced by the transmission.Type: ApplicationFiled: June 5, 2024Publication date: September 26, 2024Applicant: MAKO Surgical Corp.Inventors: Victor Soto, David Gene Bowling, Ezra Johnson, Nicholas Joseph LaBarbera
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Publication number: 20240299098Abstract: A method of computer visualization of removal of material from an object by a tool during a procedure includes tracking poses of the tool as the tool removes material from the object, performing a constructive solid geometry (CSG) operation using a model of the object, a plan for the removal of the material from the object, and an accumulation of the tracked poses of the tool, generating a two dimensional image of the object based on a result of the CSG operation, and handling movement of the tool by updating the two dimensional image via an update of only a changed sub-volume of the accumulation of the tracked poses.Type: ApplicationFiled: May 20, 2024Publication date: September 12, 2024Applicant: MAKO Surgical Corp.Inventors: Kristóf Ralovich, Oliver Kutter, Milán Ikits
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Publication number: 20240299109Abstract: Spinal surgery systems and methods include a manipulator with a robotic arm and an end effector. A navigation system with a localizer tracks a patient and the manipulator. A control system registers, with the navigation system, a desired trajectory for a vertebra of the patient and detects that the end effector is within a predetermined distance to the desired trajectory. In response to the end effector being within the predetermined distance and detection of a user input, the control system autonomously moves the robotic arm to align the end effector to the desired trajectory. The end effector is constrained to the desired trajectory with a line haptic object and can exit the line haptic object in response to being moved along the line haptic object until the end effector reaches an exit point defined relative to the line haptic object.Type: ApplicationFiled: May 14, 2024Publication date: September 12, 2024Applicant: MAKO Surgical Corp.Inventors: Hyosig Kang, Jienan Ding, Snehal Kasodekar, Peter L. Ebbitt
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Patent number: 12082800Abstract: A joint distraction lever includes a lever body having a handle portion coupled to a working portion, a fulcrum extending from a bottom surface of the working portion of the lever body, a distal tip, which is raised above a top surface of the working portion of the lever body, a force measurement device used to measure a distraction force applied at the distal tip during a distraction procedure for a joint during which a torque is applied at the handle portion of the lever body, and a force value output used to indicate the distraction force applied at the distal tip.Type: GrantFiled: January 13, 2022Date of Patent: September 10, 2024Assignee: MAKO Surgical Corp.Inventors: Jason Otto, Mark Nadzadi, Radu Iorgulescu, Kevin Bechtold, Hyosig Kang
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Patent number: 12082895Abstract: A robotic surgical system includes a robotic arm comprising a plurality of links and joints, an end effector, and a mounting assembly for coupling the end effector and the robotic arm. The mounting assembly includes a robot mount associated with the robotic arm and an end effector mount associated with the end effector. The mounting assembly also includes a sterile barrier assembly including a coupling and kinematic couplers. A first lock assembly releasably secures the coupling to the robot mount and a second lock assembly releasably secures the end effector mount to the coupling. A tensioner associated with either mount is movable between a first position and a second position such that the kinematic couplers engage with, and provide a kinematic coupling between, the mounts through the sterile barrier assembly to constrain six degrees of freedom of movement between the mounts.Type: GrantFiled: September 26, 2023Date of Patent: September 10, 2024Assignee: MAKO Surgical Corp.Inventors: James E. Flatt, Robert Dodde, Jonathan Boyer, Larry Douglas O'Cull, Victor Soto
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Patent number: 12076024Abstract: A surgical saw assembly that is adapted for cutting an anatomy. The surgical saw assembly includes a blade guard that supports a saw blade prevent deflection or skiving of the saw blade. The blade guard is rotatably moveable and has a front edge profile that interacts with a surface of the anatomy. The front edge profile has a geometry that is at least partially curved and/or follows a non-linear path of movement to provide a smooth interaction between the blade guard and the surface of the anatomy during rotational cuts that are not directly normal to the anatomical surface.Type: GrantFiled: June 29, 2022Date of Patent: September 3, 2024Assignee: MAKO Surgical Corp.Inventor: Jason Karl Otto
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Patent number: 12076090Abstract: A system includes a robotic device and a processing circuit programmed to enable planning of a placement of an implant relative to a bone based on bone densities of a plurality of regions of the bone, generate a control object based on the placement of the implant, and control the robotic device using the control object.Type: GrantFiled: January 11, 2023Date of Patent: September 3, 2024Assignee: MAKO Surgical Corp.Inventors: Emily Hampp, Sally LiArno, Gokce Yildirim, Mark Ellsworth Nadzadi, Gavin Clark
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Publication number: 20240285359Abstract: Surgical systems and methods for manipulating an anatomy includes a surgical tool, a robotic manipulator configured to support and move the surgical tool, and controller(s) that generate a virtual boundaries delineating a portions of the anatomy allowed to be removed by the surgical tool. The controller(s) control the robotic manipulator to autonomously move the surgical tool in relation to a first virtual boundary and according to a first feed rate or first frequency of path oscillations to remove a first portion. The controller(s) control the robotic manipulator to autonomously move the surgical tool in relation to a second virtual boundary that is spaced from the first virtual boundary, and according to a different feed rate or different frequency of path oscillations, to remove a second portion.Type: ApplicationFiled: May 9, 2024Publication date: August 29, 2024Applicant: MAKO Surgical Corp.Inventors: David Gene Bowling, John Michael Stuart, Jerry A. Culp, Donald W. Malackowski, José Luis Moctezuma de la Barrera, Patrick Roessler, Joel N. Beer
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Publication number: 20240285287Abstract: Surgical systems and methods for use with a hand-guided tool. The surgical system includes a robotic manipulator that holds a tool guide. The tool guide receives and guides the surgical tool to enable the tool to manipulate a bone. The robotic manipulator autonomously aligns the tool guide to a target orientation relative to the bone. The tool guide is moved to an initial location adjacent to the bone while remaining aligned with the target orientation. The initial location is suitable for the tool to perform an initial manipulation of the bone. The robotic manipulator facilitates withdrawal of the tool guide away from the initial location to a spaced location after the initial manipulation of the bone while maintaining alignment of the tool guide with the target orientation at the spaced guide location. The spaced guide location is suitable for the tool to perform a further manipulation of the bone.Type: ApplicationFiled: May 8, 2024Publication date: August 29, 2024Applicant: MAKO Surgical Corp.Inventors: Hyosig Kang, Jason Karl Otto, Matthew Harrow
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Patent number: 12070284Abstract: A method includes providing a handheld manipulator, a surgical tool coupled to the handheld manipulator, and a mechanical arm, affecting, with the handheld manipulator connected to the mechanical arm, motion of the surgical tool by operating a motor of the handheld manipulator, and affecting, with the handheld manipulator disconnected from the mechanical arm, the motion of the surgical tool by operating the motor of the handheld manipulator.Type: GrantFiled: October 6, 2022Date of Patent: August 27, 2024Assignee: MAKO Surgical Corp.Inventors: Hyosig Kang, Scott Nortman
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Patent number: 12064185Abstract: Robotic systems and methods for robotic arthroplasty. The robotic system includes a machining station and a guidance station. The guidance station tracks movement of various objects in the operating room, such as a surgical tool, a humerus of a patient, and a scapula of the patient. The guidance station tracks these objects for purposes of controlling movement of the surgical tool relative to virtual cutting boundaries or other virtual objects associated with the humerus and scapula to facilitate preparation of bone to receive a shoulder implant system. In some versions, planning for placement of a stemless implant component is based on a future location of a stemmed shoulder implant to be placed in the humerus during a revision surgery.Type: GrantFiled: December 27, 2021Date of Patent: August 20, 2024Assignee: MAKO Surgical Corp.Inventors: David Viscardi, Jan Heinsohn, Andrew Nelson, Phil Kemp, Rajan Yadav, Jetinder Singh, Koustubh Rao
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Patent number: D1044829Type: GrantFiled: July 29, 2021Date of Patent: October 1, 2024Assignee: MAKO Surgical Corp.Inventors: Jason Otto, Kelly Dunn, Bojan Gospavic