Patents Assigned to Malden Mills Industries, Inc.
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Patent number: 8187984Abstract: A textile fabric includes a smooth surface with one or more regions having coating material exhibiting thermal expansion or contraction in response to change in temperature, adjusting insulation performance of the textile fabric in response to ambient conditions.Type: GrantFiled: April 26, 2007Date of Patent: May 29, 2012Assignee: Malden Mills Industries, Inc.Inventor: Moshe Rock
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Publication number: 20080189824Abstract: Methods are described for forming unitary fabric elements for use in engineered thermal fabric articles, including, but not limited to, thermal fabric garments, thermal fabric home textiles, and thermal fabric upholstery covers, and for forming these engineered thermal fabric articles, having predetermined discrete regions of contrasting insulative capacity positioned about the thermal fabric article in correlation to insulative requirements of a user's body. The fabric element has at least two regions of contrasting insulative capacity. The method includes designing a pattern and combining yarns in a continuous web according to the pattern. In one implementation, loop yarn in first regions is formed to a first pile height, and loop yarn in other regions is formed to another, different, relatively greater pile height.Type: ApplicationFiled: June 23, 2005Publication date: August 14, 2008Applicant: MALDEN MILLS INDUSTRIES, INC.Inventors: Moshe Rock, William K. Lie, Charles Haryslak, David Costello, Jane Hunter
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Publication number: 20080047955Abstract: Electric heating/warming composite fabric articles have at least a fabric layer having inner and outer surfaces, and an electric heating/warming element, e.g., including a bus, formed, e.g., of die cut, metallized textile or plastic sheeting or metal foil, affixed at the inner surface of the fabric layer and adapted to generate heating/warming when connected to a power source. A barrier layer may be positioned, for example, adjacent to the inner surface of the fabric layer; e.g., with the electric heating/warming element formed thereupon, including to protect the electric circuit, e.g. against abrasion.Type: ApplicationFiled: March 7, 2007Publication date: February 28, 2008Applicant: MALDEN MILLS INDUSTRIES, INC.Inventors: Moshe Rock, Vikram Sharma
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Publication number: 20070164010Abstract: Electric heating/warming composite fabric articles have at least a fabric layer having inner and outer surfaces, and an electric heating/warming element, e.g., including a bus, formed, e.g., of die cut metallized textile or plastic sheeting or metal foil, affixed at a surface of the fabric layer and adapted to generate heating/warming when connected to a power source. A air-and-water droplet resistant and water vapor permeable barrier layer may be positioned, for example, adjacent to the fabric layer; e.g., with the electric heating/warming element formed thereupon or at least partially impregnated therein, e.g. in a fabric laminate or in a composite formed by application of heat and pressure to at least one layer of a barrier film disposed adjacent thereto, including to protect the electric circuit, e.g. against abrasion, moisture, and or against physical stress due, e.g., to repeated crushing, bending or flexing.Type: ApplicationFiled: March 7, 2007Publication date: July 19, 2007Applicant: MALDEN MILLS INDUSTRIES, INC.Inventors: Moshe Rock, Vincent Doyle
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Patent number: 7217456Abstract: A composite textile fabric for rapidly moving moisture away from the skin, and for retaining body heat, is provided. The composite fabric includes an inner fabric layer made of a yarn comprising a plurality of fibers primarily of polyester or other synthetic yarns which have been rendered hydrophilic, and an outer fabric layer made of a yarn comprising a plurality of fibers primarily of polyester or other synthetic yarns which have also been rendered hydrophilic. The inner fabric layer and the outer fabric layer are formed concurrently by knitting a plaited construction so that the layers are distinct and separate, yet integrated one with the other. The yarn fibers of the inner fabric layer are embedded with particles of a refractory carbide, or may be treated by metal vapor deposition to enhance the retention of body heat.Type: GrantFiled: July 25, 2000Date of Patent: May 15, 2007Assignee: Malden Mills Industries, Inc.Inventors: Moshe Rock, Edward P. Dionne, Charles Haryslak, William K. Lie, Gadalia Vainer
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Patent number: 7202443Abstract: Electric heating/warming composite fabric articles have at least a fabric layer having inner and outer surfaces, and an electric heating/warming element, formed, e.g., of die cut, metallized textile or plastic sheeting or metal foil, affixed at the inner surface of the fabric layer and adapted to generate heating/warming when connected to a power source. A barrier layer may be positioned, for example, adjacent to the inner surface of the fabric layer; e.g., with the electric heating/warming element formed thereupon, including to protect the electric circuit, e.g. against abrasion.Type: GrantFiled: August 27, 2004Date of Patent: April 10, 2007Assignee: Malden Mills Industries, Inc.Inventors: Moshe Rock, Vikram Sharma
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Patent number: 7038177Abstract: A fabric article that generates heat upon application of electrical power is formed, for example, by knitting or weaving, to form a fabric prebody. An electrical resistance heating element in the form of a conductive yarn is incorporated into the fabric prebody, e.g., laid in, e.g., in the knit-welt or tuck-welt configuration, the electrical resistance heating elements extending between opposite edge regions of the fabric. Conductive elements are provided for connecting the electrical resistance heating elements to a source of electrical power.Type: GrantFiled: September 2, 2004Date of Patent: May 2, 2006Assignee: Malden Mills Industries, Inc.Inventor: Moshe Rock
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Patent number: 6963055Abstract: Electric resistance heating/warming composite fabric articles have a fabric layer having a first surface and an opposite, second surface, and an electric resistance heating/warming element in the form of a conductive yarn mounted upon first surface of the fabric layer, e.g. in embroidery stitching, and adapted to generate heating/warming when connected to a power source. A barrier layer may be positioned, for example, at least adjacent to the first or second surface of the fabric layer. Methods of forming electric resistance heating/warming composite fabric articles are also described.Type: GrantFiled: March 17, 2003Date of Patent: November 8, 2005Assignee: Malden Mills Industries, Inc.Inventors: Moshe Rock, Vikram Sharma
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Patent number: 6927182Abstract: A composite textile fabric for rapidly moving moisture away from the skin is provided. The composite fabric includes an inner fabric layer (the technical back) formed therealong with a plurality of vertical and horizontal channels and made of a yarn comprising a plurality of fibers of polyester or nylon which have been rendered hydrophilic. The fabric also includes an outer fabric layer (the technical face) made of a moisture absorbent material, a yarn comprising a plurality of fibers primarily of polyester of other man-made yarn which has also been rendered hydrophilic, or a combination thereof. The inner fabric layer and the outer fabric layer are formed concurrently by knitting a plaited construction so that the layers are distinct and separate, yet integrated one with the other.Type: GrantFiled: October 23, 2001Date of Patent: August 9, 2005Assignee: Malden Mills Industries, Inc.Inventors: Moshe Rock, Charles Haryslak
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Publication number: 20050127057Abstract: Electric heating/warming composite fabric articles have at least a fabric layer having inner and outer surfaces, and an electric heating/warming element, formed, e.g., of die cut, metallized textile or plastic sheeting or metal foil, affixed at the inner surface of the fabric layer and adapted to generate heating/warming when connected to a power source. A barrier layer may be positioned, for example, adjacent to the inner surface of the fabric layer; e.g., with the electric heating/warming element formed thereupon, including to protect the electric circuit, e.g. against abrasion.Type: ApplicationFiled: August 27, 2004Publication date: June 16, 2005Applicant: Malden Mills Industries, Inc.Inventors: Moshe Rock, Vikram Sharma
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Patent number: 6875963Abstract: Electric heating/warming composite fabric articles have at least a fabric layer having inner and outer surfaces, and an electric heating/warming element in the form of a flexible, preferably stretchable, electricity-conducting film disposed at the inner surface of the fabric layer and adapted to generate heating/warning when connected to a power source. A barrier layer may be positioned, for example, adjacent to the inner surface of the fabric layer; e.g., with the electric heating/warming element formed thereupon, including to protect the electric circuit, e.g. against abrasion. Methods of forming electric heating/warming composite fabric articles are also described.Type: GrantFiled: February 25, 2002Date of Patent: April 5, 2005Assignee: Malden Mills Industries, Inc.Inventors: Moshe Rock, Vikram Sharma
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Publication number: 20050053759Abstract: A fabric article of knitted or woven construction with multi-filament, interlaced yarns has a pile or raised or fleece region on its inner surface and a discontinuous coating of binder material on its outer surface. The binder material provides improved durability against pilling and fraying without substantial adverse effect on characteristics of the base fabric. A method of forming the fabric article is also described.Type: ApplicationFiled: August 5, 2004Publication date: March 10, 2005Applicant: Malden Mills Industries, Inc.Inventors: Moshe Rock, Douglas Lumb, Charles Haryslak, Gadalia Vainer
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Patent number: 6852956Abstract: An electric heating/warming element consists of a water-resistant, vapor permeable bladder containing an electrical heating/warming circuit that generates heat when attached to a source of electrical power.Type: GrantFiled: February 25, 2002Date of Patent: February 8, 2005Assignee: Malden Mills Industries, Inc.Inventors: Moshe Rock, Vikram Sharma
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Patent number: 6843078Abstract: An electrically conductive fabric for use in articles of clothing worn for shielding against electromagnetic radiation includes a knit body with a first broad surface and an opposite, second broad surface where at least one of the surfaces includes a fleece or raised surface. The conductive fabric further includes stitch yarns of electrically conductive fibers and loop yarns comprising non-conductive fibers. The non-conductive fibers of the loop yarns are finished upon at least one of the first broad surface and second broad surface to form the fleece or raised surface, with electrically conductive fibers of the stitch yarns being embedded among the non-conductive fibers and between and spaced from the first and the second broad surfaces.Type: GrantFiled: January 23, 2003Date of Patent: January 18, 2005Assignee: Malden Mills Industries, Inc.Inventors: Moshe Rock, Vikram Sharma
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Patent number: 6837078Abstract: A double face knit fabric has a technical face with a velour or fleece surface and a first set of appearance characteristics and a technical back with a velvet surface and a second set of appearance characteristics. The first set of appearance characteristics is different from the second set of appearance characteristics. Pile yarns are processed by napping or raising to form the velour or fleece surface at the technical face and the pile yarns are processed to form the velvet surface at the technical back.Type: GrantFiled: April 13, 2004Date of Patent: January 4, 2005Assignee: Malden Mills Industries, Inc.Inventors: Moshe Rock, Gadalia Vainer, Charles Haryslak
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Patent number: 6832497Abstract: A fabric is formed by cooperatively knitting together a plurality of backing or stitch yarns and pile yarns to define a technical face with a velour surface and a first set of appearance characteristics and a technical back with a velvet face and a second set of appearance characteristics, the first set of appearance characteristics contrasting to the second set of appearance characteristics. A method of forming the fabric is also described.Type: GrantFiled: April 13, 2004Date of Patent: December 21, 2004Assignee: Malden Mills Industries, Inc.Inventors: Moshe Rock, Gadalia Vainer, Charles Haryslak
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Patent number: 6828003Abstract: A velour fabric article consists of a fabric body having a technical face formed by a filament stitch yarn and a technical back formed by a loop yarn. The filament stitch yarn includes a heat sensitive material, e.g. a hot melt material or a heat shrinkable material, and/or an elastomeric material, such as spandex. The loop yarn includes flame retardant material, such as M-Aramide fiber. The fabric body has a velour surface formed at one or both of the technical back and the technical face. Raised fibers of at least one of the technical face and the technical back may be entangled, including in and/or through interstices of the fabric body, toward the other of the technical face and the technical back, e.g., by a hydroentanglement process applied after finishing. The fabric body has permeability of about 90 ft3/ft2/min, or less, under a pressure difference of ½ inch of water across the fabric body.Type: GrantFiled: April 12, 2002Date of Patent: December 7, 2004Assignee: Malden Mills Industries, Inc.Inventors: Moshe Rock, Edward P. Dionne, Charles Haryslak, William K. Lie, Douglas Lumb, Jane Hunter
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Patent number: 6779368Abstract: A double-face velour fabric article consists of a fabric body having a technical face formed by a filament stitch yarn and a technical back formed by a filament loop yarn. The filament stitch yarn includes a heat sensitive material, e.g. a hot melt material or a heat shrinkable material, and/or an elastomeric material, such as spandex. The fabric body has a velour surface formed at both the technical back and the technical face. Raised fibers of at least one of the technical face and the technical back may be entangled, including in and/or through interstices of the fabric body, toward the other of the technical face and the technical back, e.g., by a hydroentanglement process applied after finishing. The fabric body has permeability of about 80 ft3/ft2/min, or less, under a pressure difference of ½ inch of water across the fabric body.Type: GrantFiled: August 11, 2003Date of Patent: August 24, 2004Assignee: Malden Mills Industries, Inc.Inventors: Moshe Rock, Edward P. Dionne, Bhupesh Dua, Charles Haryslak, William K. Lie, Douglas Lumb
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Patent number: 6767849Abstract: A raised surface fabric knit on a conventional terry knitting machine is provided. On one face of the fabric, a foamed liquid wicking composition is applied, and on the other face, a foamed liquid repellent composition is applied. Preferably, one or both faces of the fabric are napped prior to application of the foam. Further, it is preferable to first apply the foamed liquid repellent composition before applying the formed liquid wicking composition.Type: GrantFiled: September 24, 2001Date of Patent: July 27, 2004Assignee: Malden Mills Industries, Inc.Inventors: Moshe Rock, Amiram Inbal, Charles Haryslak
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Publication number: 20040083768Abstract: A velour fabric article consists of a fabric body having a technical face formed by a filament stitch yarn and a technical back formed by a loop yarn. The filament stitch yarn includes a heat sensitive material, e.g. a hot melt material or a heat shrinkable material, and/or an elastomeric material, such as spandex. The loop yarn includes flame retardant material, such as M-Aramide fiber. The fabric body has a velour surface formed at one or both of the technical back and the technical face. Raised fibers of at least one of the technical face and the technical back may be entangled, including in and/or through interstices of the fabric body, toward the other of the technical face and the technical back, e.g., by a hydroentanglement process applied after finishing. The fabric body has permeability of about 90 ft3/ft2/min, or less, under a pressure difference of ½ inch of water across the fabric body.Type: ApplicationFiled: October 10, 2003Publication date: May 6, 2004Applicant: Malden Mills Industries, Inc., a Massachusetts corporationInventors: Moshe Rock, Edward P. Dionne, Charles Haryslak, William K. Lie, Douglas Lumb, Jane Hunter