Abstract: A crane includes a carrier unit having a chassis, tires connected to the chassis, a carrier deck and outriggers. A superstructure is mounted on the carrier unit, the superstructure includes a telescoping boom. A slope sensor is operably connected to the carrier unit and configured to detect a pitch and/or a roll of the carrier unit during a lift operation. The crane further includes a system for monitoring a load lifted by the telescoping boom. The system is configured to determine the current load lifted by the telescoping boom, receive pitch and/or roll information of the carrier unit from the slope sensor, adjust coordinates of the crane in a coordinate system based on the pitch and/or roll information, determine a transformed operating radius using the adjusted coordinates; and compare the load lifted to a rated capacity at the transformed operating radius.

Abstract: Components and systems for a flexible tensioning member for construction equipment. A tensioning member is comprised of a fiber having a specific tensile strength greater than 1,000 kilonewton meters per kilogram. The tensioning member connects two components and has an attachment allowing the tensioning member to flex relative to a component. The attachment may provide a system for connecting multiple tensioning members.

Abstract: A pin actuator assembly for a telescoping boom includes a locking head having a base, an operating plate operably coupled to the base, one or more cylinder pins and/or one or more section lock arms movable in response to movement of the operating plate relative to the base. The pin actuator assembly also includes an actuator operably coupled to the operating plate and configured to move the operating plate relative to the base. The actuator includes an electric motor and a drive arm. The electric motor is configured to drive the drive arm between an extended drive arm position and a retracted drive arm position. The pin actuator assembly further includes a motion mitigator having a housing, a rod movable relative to the housing and operably coupled to the actuator, a first biasing member coupled between the rod and the housing and a second biasing member coupled between the rod and the housing.

Abstract: A crane includes a carrier having a carrier deck with a recessed section, at least a first axle and a second axle, a superstructure mounted to the carrier, an engine, and an engine exhaust aftertreatment system fluidically connected to the engine and configured to receive exhaust gas from the engine. The engine exhaust aftertreatment system is mounted in the recessed section to be positioned at least partially below an upper surface of the carrier deck between the first axle and the second axle.

Abstract: A drive system (46) for a telescoping boom (22) includes an elongated member (48), a locking head (50) configured to be driven on the elongated member, an actuator (52) configured to drive the locking head on the elongated member, and a cabling assembly (54) interconnected between the actuator and the locking head such that the locking head is driven on the elongated member in response to operation of the actuator, the cabling assembly including a cable (64) and a plurality of sheaves (66, 68). The telescoping boom includes a base section (34) and one or more telescoping sections (36, 38, 40) configured for telescoping movement relative to the base section, and the locking head is configured to selectively engage and disengage a telescoping section of the one or more telescoping sections.

Abstract: A lift crane includes a carbody and movable ground engaging members mounted on the carbody. A rotating bed is rotatably connected to the carbody and includes a counterweight support frame including a rack coupled directly to a lower surface of the rotating bed. A boom is pivotally mounted to the rotating bed. A counterweight unit includes a trolley, the counterweight unit being in a movable relationship with respect to the rotating bed. A counterweight unit movement device is configured to move the counterweight unit toward and away from the boom. Other embodiments include a counterweight support beam movably connected to the rotating bed, the counterweight support beam including another rack coupled to a lower surface of the counterweight support beam. A counterweight support beam movement device is connected between the counterweight support beam and the counterweight support frame.

Abstract: A lift crane includes a carbody and movable ground engaging members mounted on the carbody. A rotating bed is rotatably connected to the carbody and includes a counterweight support frame including a rack coupled directly to a lower surface of the rotating bed. A boom is pivotally mounted to the rotating bed. A counterweight unit includes a trolley, the counterweight unit being in a movable relationship with respect to the rotating bed. A counterweight unit movement device is configured to move the counterweight unit toward and away from the boom. Other embodiments include a counterweight support beam movably connected to the rotating bed, the counterweight support beam including another rack coupled to a lower surface of the counterweight support beam. A counterweight support beam movement device is connected between the counterweight support beam and the counterweight support frame.

Abstract: A working range diagram for a crane includes a boom model representing a current boom length and current lift angle. The working range diagram also includes a plurality of zones based on limit radii corresponding to different predetermined load utilizations. Each zone of the one or more zones represents a radial distance. The working range diagram further includes a load model representing a current load radius positioned relative to the one or more zones. A crane control system may generate the working range diagram.

Abstract: An optical detection system for a crane having a counterweight assembly includes an image capture assembly having one or more image capture devices configured to capture an image of the counterweight assembly and an optical control system. The optical control system is configured to detect one or more objects in the captured image, the one or more objects selected from the counterweight assembly, a weight unit of the counterweight assembly, a stack of weight units of the counterweight assembly, and a marker on the counterweight assembly. The optical control system is also configured to analyze the one or more detected objects and determine a status of counterweight assembly based on the analysis of the one or more detected objects.

Abstract: A crane includes a carrier, a superstructure coupled to the carrier, the superstructure including a boom, and an optical detection system having an image capture assembly including one or more image capture devices configured to capture an image of one or more of the carrier and the superstructure, and an optical control system. The optical control system is configured to detect one or more objects in the captured image, the one or more objects selected from: the carrier, the superstructure, and a marker, analyze the one or more detected objects, and determine a status of the boom based on the analysis of the one or more detected objects. The optical detection system and a method for determining the status of the boom are provided as well.

Abstract: A telescoping boom includes a boom actuator having a fixed part and a movable part, the movable part configured to move along a length the fixed part, a rotary actuator operably connected to the movable part and configured to rotate relative to the movable part, a coupling pin connected to and configured to rotate with the rotary actuator, and a telescoping boom having a plurality of boom sections including a base section and one or more telescoping sections configured for telescoping movement along a longitudinal boom axis relative to the base section. A rotary extension and locking system is mounted on at least one telescoping section and is configured for selective coupling to the boom actuator and selective locking with a nearest outwardly adjacent boom section.

Abstract: A hydraulic circuit for use on a construction machine includes a first valve, a second valve, and at least a third valve. The second and third valve each includes at least one inlet port connected to a first outlet port of the first valve. The first outlet port of each of the second and third valves are configured to reduce a first pressure to a second pressure and/or a third pressure downstream of the second valve and the third valve, respectively. The second valve and the third valve also include at least a second outlet port connected to a reservoir tank. A hydraulic motor is connected to the first outlet port of the second valve, which operates the hydraulic motor in a first direction. The hydraulic motor also is connected to the first outlet port of the third valve, which operates the hydraulic motor in a second direction.

Abstract: A lift crane includes a carbody and movable ground engaging members mounted on the carbody. A rotating bed is rotatably connected to the carbody and includes a counterweight support frame including a rack coupled directly to a lower surface of the rotating bed. A boom is pivotally mounted to the rotating bed. A counterweight unit includes a trolley, the counterweight unit being in a movable relationship with respect to the rotating bed. A counterweight unit movement device is configured to move the counterweight unit toward and away from the boom. Other embodiments include a counterweight support beam movably connected to the rotating bed, the counterweight support beam including another rack coupled to a lower surface of the counterweight support beam. A counterweight support beam movement device is connected between the counterweight support beam and the counterweight support frame.

Abstract: A system and method for retaining a linear actuator on a crane component such as a mast is disclosed. In the system a retaining mechanism is mounted on either a body of the linear actuator or the crane component and a catch is mounted to the other of the body or the crane component. Retraction of a rod of the linear actuator causes a cap on the rod to contact the retaining mechanism, which causes the retaining mechanism to move into a latched configuration securing the linear actuator.

Abstract: A drive system (46) for a telescoping boom (22) includes an elongated member (48), a locking head (50) configured to be driven on the elongated member, an actuator (52) configured to drive the locking head on the elongated member, and a cabling assembly (54) interconnected between the actuator and the locking head such that the locking head is driven on the elongated member in response to operation of the actuator, the cabling assembly including a cable (64) and a plurality of sheaves (66, 68). The telescoping boom includes a base section (34) and one or more telescoping sections (36, 38, 40) configured for telescoping movement relative to the base section, and the locking head is configured to selectively engage and disengage a telescoping section of the one or more telescoping sections.

Abstract: A measurement system includes a plurality of RFID tags, each RFID tag configured to output tag information, each RFID tag having a width and spaced from an adjacent RFID tag by a pitch, a single RFID reader configured to read the tag information from at least one RFID tag of the plurality of RFID tags and a plate having a window disposed between the RFID reader and the plurality of RFID tags, wherein the window is dimensioned to control a transmission range between the RFID tags and the RFID reader. The system further includes a carrier to which the plurality of RFID tags are mounted and a control system configured to determine a position of the at least one RFID tag based on the tag information.

Abstract: A crane includes a carrier, a superstructure mounted on the carrier and including a boom, a cable extending from the boom, a lifting appliance coupled to the cable, and an optical detection system. The optical detection system includes an image capture device configured to capture an image, and an optical detection computer configured to detect one or more objects in the captured image, the one or more objects selected from: the lifting appliance, the cable, a load coupled to the lifting appliance, an object remote from the crane and a marker. The computer is also configured to analyze the one or more detected objects and determine a condition of a crane component based on the analysis of the one or more detected objects. Methods of determining the condition of the crane component and controlling crane operation are also included.

Abstract: A method for controlling a crane component of a tower crane in proximity of obstacles at a worksite by defining a forbidden volume is disclosed. In the method a distance from the crane component to an outer surface of the forbidden volume is determined and a computing device limits movement of the crane component based on the distance from the crane component to the outer surface of the forbidden volume to avoid entering the forbidden volume with the crane component while the crane is in operation. The crane component is one or more of a boom and a hook block.

Abstract: An outrigger pad assembly includes a base having a bottom surface for engaging an underlying support surface and a top surface opposite to the bottom surface, a force sensor mounted to the base, and an interface body. The interface body includes a lower cavity at least partially defined by a first inner sidewall, an upper cavity at least partially defined by a second inner sidewall, and a coupling body having a latch configured for selective with an outrigger jack. The force sensor is disposed in the lower cavity in sliding contact with the first inner sidewall such that the interface body is movable relative to the force sensor. The outrigger pad assembly may be part of an outrigger assembly of a lifting vehicle.

Abstract: A system and method for retaining a linear actuator on a crane component such as a mast is disclosed. In the system a retaining mechanism is mounted on either a body of the linear actuator or the crane component and a catch is mounted to the other of the body or the crane component. Retraction of a rod of the linear actuator causes a cap on the rod to contact the retaining mechanism, which causes the retaining mechanism to move into a latched configuration securing the linear actuator.