Abstract: A crane includes i) a lower structure comprising ground engaging members ii) an upper structure rotatably connected to the lower structure such that the upper structure can swing with respect to the lower structure, wherein one of the lower structure and upper structure comprises a first structure having a ring gear having teeth on a surface thereof, and the other of the lower structure and upper structure comprises a second structure; and iii) a boom pivotally mounted on the upper structure. The crane further includes a drive system comprising at least two pinion gears mounted on a common frame and in driving contact with the ring gear teeth; and a link connecting the frame to the second structure with two pivot axes between the frame and the second structure.

Abstract: A crane column segment connection system includes first and second column segments with a connector on the second end of the first segment mating with a connector on the first end of the second segment. The connectors each include at least one extension having a through-hole. The through-holes have an axis and are positioned in the extensions such that all through-holes of mating connectors are aligned when the column segments are aligned. In one aspect, the connectors include alignment surfaces cooperating such that when the first and second connectors are being brought together during column assembly, the alignment surfaces guide the column segments in two dimensions within a plane transverse to the axis of the through-holes into a relative position such that the through-holes through the extensions in the connectors are aligned.

Abstract: A lift crane includes a carbody; moveable ground engaging members; a rotating bed rotatably connected to the carbody; and a boom pivotally mounted on the rotating bed. The crane is configured for assembly in at least two configurations. In the first configuration, the crane further includes a live mast; a first counterweight support frame; and a first movable counterweight unit moveably connected to and supported by the first counterweight support frame. In the second configuration, the crane further includes a lattice mast; a second counterweight support frame; a moveable counterweight support beam coupled to the second counterweight support frame and operable to move relative to the second counterweight support frame; and a second moveable counterweight unit moveably connected to the moveable counterweight support beam.

Abstract: A lift crane includes a carbody; moveable ground engaging members mounted on the carbody allowing the crane to move over the ground; a rotating bed rotatably connected to the carbody about an axis of rotation; a boom pivotally mounted about a boom hinge point on the front portion of the rotating bed and including a hoist line for handling a load; a counterweight support beam coupled to the rotating bed; and a moveable counterweight unit comprising a counterweight tray suspended beneath the counterweight support beam wherein the counterweight tray is operable to move toward and away from the boom during a pick, move, and set operation by moving relative to the counterweight support beam. The crane has at least two set-up configurations: in a first set-up configuration the crane comprises a live mast, and in a second set-up configuration the crane comprises a lattice mast.

Abstract: A crawler has a track tensioning system. The crawler includes a crawler frame having a bottom; at least one drive tumbler supported on the frame; a track made of a plurality of connected track shoes and is wrapped around the drive tumbler so that a plurality of the shoes are in contact with the drive tumbler. The track tensioning system, mounted to the frame, includes a roller engaging the inside surface of the track; and a roller positioning structure attached to the frame that can raise the roller relative to the bottom of the frame to thereby increase the tension of the track.

Abstract: An outrigger monitoring system and methods having a graphical user interface. A sensor measures a length of an outrigger and the outrigger monitoring system determines crane fulcrum data based on the length. The system locks the user from continuing if the outriggers are not in a valid operating position. If the user overrides the outrigger monitoring system the crane fulcrum data is then logged and the operator is allowed to continue. In some embodiments the outrigger monitoring system includes a graphical user interface for calibrating the outriggers.

Abstract: A mobile lift crane includes a carbody having moveable ground engaging members; a rotating bed rotatably connected to the carbody such that the rotating bed can swing with respect to the ground engaging members; a boom pivotally mounted on the rotating bed; a first hoist drum mounted in a first frame connected to the rotating bed; a second hoist drum mounted in a second frame connected to the rotating bed; and a third hoist drum mounted in a third frame indirectly connected to the rotating bed by being connected to at least one of the first and second hoist drum frames. Preferably load hoist drum frames are connected to the rotating bed by removable pins, the hoist drum and frame thus being detachable from the rotating bed as a combined unit.

Abstract: A mobile lift crane includes a carbody made from two side members and two end cross members connected to each other with a carbody connection that can be disconnected such that the side members and end cross members can be individually transported between job sites and reassembled at a new job site. Preferably the two side members are interchangeable with each other when making the carbody, and the two end cross members are also interchangeable with each other. Further, each of the side members and end cross members preferably has a section of a roller path and section of a ring gear attached to them while being transported and assembled.

Abstract: A backstay spreader attachable between a pair of backstay sections on a crane includes first and second members each having a backstay section connector at a first end and a pivoting joint connector at a second end, the pivoting joint connectors being used to hold the first and second members together with a pivotal connection and each having an extending portion extending away from the pivotal connection, with an angle between the extending portions. The backstay spreader also includes an actuator mounted between the pivoting joint connectors. The actuator controls the angle between the extending portions of the two pivoting joint connectors, which defines an angle between the first and second members.

Abstract: A crawler has a track connection system. The crawler includes a crawler frame; at least one drive tumbler supported on the frame; a track made of a plurality of track shoes connected in series to produce a track having a first end and second end that can be connected together to form the track into an endless track. The track is wrapped around the frame, with the first and second ends spaced apart but each adjacent a section of the frame. The track connection system is mounted to the frame and includes a mover device connected to the frame; and a track engagement member coupled between the mover device and the track; iii) whereby actuation of the mover device causes the track engagement member to move the track into a position where the first and second ends can be connected.

Abstract: A combination of a drive tumbler and a track includes a track made of a plurality of connected track shoes and a plurality of driven surfaces. The track is wrapped around the drive tumbler so that a plurality of the shoes are in contact with the drive tumbler. The drive tumbler has a plurality of drive surfaces and a circumferential rim surface that includes a plurality of shoe contact surfaces that each contact the inside surface of one of the track shoes that are in contact with the tumbler. The shoe contact surface has a shape such that a line normal to the tangent of the shoe contact surface does not pass through the axis of rotation of the drive tumbler, thereby allowing the shoe contact surfaces on the rim of the drive tumbler to transmit a tractive force to the track. A preferred drive tumbler comprises a center hub and a plurality of individual tooth members connected to the center hub by welds.

Abstract: A mobile lift crane includes a carbody and at least four crawlers attached to the carbody, each crawler having a crawler frame attached to the carbody by a trunnion having an axis. The crawler frame is attached to the carbody so as to be able to pivot with respect to the carbody about the axis of the trunnion. The crane also includes a rotating bed rotatably connected to the carbody such that the rotating bed can swing with respect to the crawlers and a boom pivotally mounted on a front portion of the rotating bed. A linear actuator is connected between the crawler frame and the carbody and extends through the trunnion. The linear actuator is part of a self attachment mechanism. The trunnion includes a tubular member with a longitudinal axis, a first end configured for connection to the crane carbody and a second end configured for connection to the crawler frame. At least one of the ends is configured to allow rotational movement of the crawler frame relative to the carbody about the longitudinal axis.

Abstract: A method of assembling a hook block for a crane includes: providing a sheave housing containing a plurality of sheaves with a pivotal connection link secured to the top of the sheave housing, the sheave housing including extended portions each with a hole therethrough and a housing frame positioned below the plurality of sheaves, the housing frame having a locking surface; placing a cross beam on its side, the cross beam having stabilizing feet resting on the ground; positioning the extended portions of the sheave housing within a plurality of brackets of the cross beam, each bracket with a hole therethrough; aligning the holes of the extended portions of the sheave housing with the holes of the brackets; inserting a shaft through the aligned holes; securing a cap to an end of the shaft to resist lateral movement relative to the holes; and inserting a locking bar between the locking surface of the housing frame and a surface of a bracket of the cross beam, to resist relative movement between the sheave housin

Abstract: A mobile lift crane includes a carbody, a rotating bed, a boom, a moveable counterweight unit, at least one linear actuation device and at least one arm pivotally connected at a first end to the rotating bed and at a second end to the linear actuation device. The arm and linear actuation device are connected between the rotating bed and the counterweight unit such that extension and retraction of the linear actuation device changes the position of the counterweight unit. In one method of operation, the counterweight is never supported by the ground during crane pick, move and set operations other than indirectly by the ground engaging members on the carbody. One embodiment includes a counterweight movement structure having a rectangular rack with at least first and third pinion gears engaged with teeth on one side and second and fourth pinion gears engaged with teeth on the opposing side.

Abstract: The boom includes at least a first and second boom segment each with a longitudinal axis and a first and second end, the second end of the first segment being coupled to the first end of the second segment, and at least one first connector on the second end of the first segment respectively mating with at least one second connector on the first end of the second segment. The first connector includes a first alignment surface and the second connector includes a second alignment surface that engages with the first alignment surface such that when the first and second alignment surfaces are fully engaged, the apertures through the extensions in the connectors are aligned such that a main pin can be inserted through the apertures of all extensions in the first and second mating connectors even if the boom segments are not axially aligned.

Abstract: A hook block for a crane includes a sheave housing containing sheaves, extended portions with a hole through each, and a housing frame with a locking surface; a cross beam has multiple brackets each with a hole; a bracket has a plurality of surfaces corresponding to a plurality of angles of relative position between the sheave housing and the first cross beam, wherein the plurality of surfaces correspond to the locking surface and form a gap therebetween at each of the plurality of angles; a shaft rotatably captured within the holes of the extended portions of the housing and of the multiple brackets; and a locking bar sized to be placed in the gap between the locking surface and any of the plurality of surfaces to immobilize movement of the sheave housing relative to the cross beam.

Abstract: A method of assembling a mobile lift crane that includes, during operation, i) a rotating bed having attached thereto a luffing jib hoist drum and line, and a rigging winch drum and line, ii) a boom pivotally mounted on the rotating bed, iii) a luffing jib pivotally mounted to the end of the boom, iv) a first strut also pivotally connected to the end of the boom, and v) a second strut connected to the boom below the connection point of the first strut, the method including: a) pivotally connecting the first strut to the end of the boom; b) pivotally connecting a first section of the second strut near the top of the boom; c) connecting the rigging winch line to the top of the first section; d) pivotally attaching a second section of the second strut to the first section such that the second section lies folded onto the first section, forming a folded second strut; and e) lifting the second section while retracting the rigging winch line to thereby bring the first and second sections into alignment with each ot

Abstract: A mobile lift crane includes a central crane unit, a boom unit and a counterweight unit. The central crane unit has a carbody, moveable ground engaging members and a rotating bed mounted to the ground engaging members with a rotatable connection such that the rotating bed can swing with respect to the ground engaging members. The boom unit has a support member, at least one moveable ground engaging member, and a boom pivotally mounted on the support member. The counterweight unit has counterweight on a support member. Rigging connects the boom and counterweight unit such that a load lifted by the boom can be counterbalanced by the counterweight. The boom unit and counterweight unit are connected to the central crane unit by structural members that carry compressive loads and maintain the boom unit, the rotating bed and the counterweight unit in lateral alignment with each other, but allow relative vertical movement between the boom unit, the rotating bed and the counterweight unit.

Abstract: A mobile lift crane includes a carbody having moveable ground engaging members; a rotating bed rotatably connected to the carbody such that the rotating bed can swing with respect to the ground engaging members; a boom pivotally mounted on a front portion of the rotating bed and a mast mounted at its first end on the rotating bed and having a second end; and at least one hydraulic cylinder pivotally connected at a first end to the rotating bed. The hydraulic cylinder is positioned and configured so as to be able to raise the second end of the mast from the mast being in a near horizontal position to a position where the mast is used during crane pick, move and set operations. In a preferred embodiment, at least one arm is pivotally connected at a first end to the rotating bed and at a second end to the hydraulic cylinder. The arm and cylinder are connected together such that extension and retraction of a piston within the hydraulic cylinder causes the second end of the arm to raise and lower.