Abstract: A compact article singulation and accumulation conveyor includes a receiving portion which receives articles in random order including clusters of side-by-side articles and a discharge portion from which articles are discharged in a single file singulated stream. A first conveying surface transports articles longitudinally from the receiving portion to the discharge portion. A recirculating bed removes side-by-side articles from a downstream portion of the first conveying surface to an upstream portion of the first conveying surface. The recirculating bed is made up of at least one peel-away conveyor having a second conveying surface adapted to move side-by-side articles laterally off the first conveying surface, at least one coupling conveyor having a third conveying surface adapted to move articles from the second conveying surface upstream and at least one return conveyor having a fourth conveying surface adapted to move articles from the third conveying surface to the first conveying surface.

Abstract: A compact article singulation and accumulation conveyor includes a receiving portion which receives articles in random order including clusters of side-by-side articles and a discharge portion from which articles are discharged in a single file singulated stream. A first conveying surface transports articles longitudinally from the receiving portion to the discharge portion. A recirculating bed removes side-by-side articles from a downstream portion of the first conveying surface to an upstream portion of the first conveying surface. The recirculating bed is made up of at least one peel-away conveyor having a second conveying surface adapted to move side-by-side articles laterally off the first conveying surface, at least one coupling conveyor having a third conveying surface adapted to move articles from the second conveying surface upstream and at least one return conveyor having a fourth conveying surface adapted to move articles from the third conveying surface to the first conveying surface.

Abstract: An active high volume storage carousel provides an improved drive system. The carousel includes a driven conveyor, which defines a continuous path and includes at least one container handling location along the continuous path. A track rail extends around the continuous path and provides vertical support for a plurality of storage columns, which are drivingly coupled to the conveyor by couplers. When the storage columns are moved through the container handling location, at least one of the storage columns is drivingly decoupled from the driven conveyor so that the decoupled storage column can be easily loaded with or unloaded of containers.

Abstract: A pusher assembly for diverting the flow of articles on a conveyor includes a pusher arm that provides smooth engagement of the articles with minimal impact and a return path of the pusher which travels through the space previously occupied by the article being sorted. Consequently, the pusher assembly enables minimum spacing between articles on the conveyor and increases the sortation rate of the pusher assembly. The pusher assembly includes a pusher and a driver, which is coupled to the pusher. The driver moves the pusher from an initial retracted position adjacent the conveyor to a first diverting position, wherein the pusher pivots about a point spaced downstream from a downstream end of the pusher so that an upstream end of the pusher moves into contact with the side of the article. The driver further moves the pusher such that the pusher pivots about the upstream end so that the downstream end of the pusher rolls and moves into contact with the side of the article.

Abstract: A contact assembly for an accumulation conveyor includes a support member having a cavity dimensioned to receive a force producing device. A contact member is positioned between the force producing device and the conveying rollers and reciprocates with respect to the conveying rollers. The contact member includes a platform which supports a pair of cantilevered contact rollers journaled at opposing ends of the platform. When the platform is vertically reciprocated by the force-producing device, the contact rollers in driving engagement with a drive belt are forced upward, placing the drive belt into driving contact with the conveying rollers.

Abstract: A compact article singulation conveyor includes a receiving portion which receives articles in random order including clusters of side-by-side articles and a discharge portion from which articles are discharged in a single file singulated stream. A first conveying surface transports articles longitudinally from the receiving portion to the discharge portion. A recirculating bed removes side-by-side articles from a downstream portion of the first conveying surface to an upstream portion of the first conveying surface. The recirculating bed may be made up of at least one peel-away conveyor having a second conveying surface adapted to move side-by-side articles laterally off the first conveying surface, at least one coupling conveyor having a third conveying surface adapted to move articles from the second conveying surface upstream and at least one return conveyor having a fourth conveying surface adapted to move articles from the third conveying surface to the first conveying surface.

Abstract: A conveyor diverting system having an endless conveying surface and diverting shoes transversely movable across the conveying surface for diverting articles having an upstream and a downstream diverting track where the upstream diverting track is oriented parallel to the downstream diverting track for a portion of its length, and converges with the downstream diverting track along its other portion. The conveyor system further includes a controller which utilizes only the downstream diverting track if the article to be diverted is less than a first predetermined length or greater than a second predetermined length. If the article to be diverted is between the first predetermined length and the second predetermined length, then both diverting tracks are utilized.

Abstract: An extendable trailer for loading and unloading items from a truck trailer, or other type of transportation unit, includes a user interface section. The user interface section is cantilever supported and both longitudinally and horizontally movable. The user interface section is attached to a mechanically extendable section that includes a conveying surface separate from the conveying surface of the user interface section. The user interface section may be vertically pivotable and may include a locking system which allows longitudinal movement of the user interface section only when the mechanically extendable section is in a fully retracted position. A cable retracting unit is positioned on the mechanically extendable section adjacent the user interface section and takes up slack in the power cable supplying power to the user interface section.

Abstract: A conveyor diverting system having an endless conveying surface and diverting shoes transversely movable across the conveying surface for diverting articles having an upstream and a downstream diverting track where the upstream diverting track is oriented parallel to the downstream diverting track for a portion of its length, and converges with the downstream diverting track along its other portion. The conveyor system further includes a controller which utilizes only the downstream diverting track if the article to be diverted is less than a first predetermined length or greater than a second predetermined length. If the article to be diverted is between the first predetermined length and the second predetermined length, then both diverting tracks are utilized.

Abstract: A compact article singulation conveyor includes a receiving portion which receives articles in random order including clusters of side-by-side articles and a discharge portion from which articles are discharged in a single file singulated stream. A first conveying surface transports articles longitudinally from the receiving portion to the discharge portion. A recirculating bed removes side-by-side articles from a downstream portion of the first conveying surface to an upstream portion of the first conveying surface. The recirculating bed is made up of at least one peel-away conveyor having a second conveying surface adapted to move side-by-side articles laterally off the first conveying surface, at least one coupling conveyor having a third conveying surface adapted to move articles from the second conveying surface upstream and at least one return conveyor having a fourth conveying surface adapted to move articles from the third conveying surface to the first conveying surface.

Abstract: An active high volume storage and retrieval system provides an improved accumulator and package transfer devices. The storage and retrieval system includes a storage carousel having a plurality of spaced apart, horizontal storage tiers and a lift having a plurality of article supports for supporting articles to be delivered to or to be received from the storage carousel. A first conveyor is provided which delivers articles to the article supports of the lift assembly. A second conveyor is provided which receives articles from the article supports of the lift assembly. A first article transfer device is disposed adjacent the lift, which includes a plurality of injection pushers for pushing containers from the storage supports of the lift onto storage tiers of the carousel. A second article transfer device disposed adjacent the carousel. The second article transfer device includes a driver beam and a plurality of ejection pushers, with each ejection pusher aligned with one of the article supports.

Abstract: A belt turn conveyor includes a sliding belt frame having first and second generally stationary vertical bearing surfaces and first and second generally stationary horizontal bearing surfaces. An endless belt is rotationally supported by the sliding belt frame and includes means for engaging the vertical bearing surfaces for retaining the endless belt on said sliding belt frame. Endless belt includes a strip of or a plurality of segments of low friction flexible material which is secured to the endless belt for engaging the horizontal surfaces of the sliding belt frame to restrain vertical movement of said endless belt.

Abstract: A belt turn conveyor includes a conveyor support having first and second generally stationary vertical bearing surfaces and first and second generally stationary horizontal bearing surfaces. An endless belt is rotationally supported by the conveyor support and includes bearing assemblies for engaging the vertical bearing surfaces for retaining the endless belt on the conveyor support. An elongated strip of low friction flexible material is secured to the endless belt for engaging the horizontal surfaces of the conveyor support to restrain vertical movement of the endless belt.

Abstract: A belt accumulation conveyor includes at least one driven endless conveying member defining a conveying surface and at least one brake surface lateral of the endless conveying member. A plurality of longitudinal members are arranged in tandem, defining a plurality of accumulation zones. Each of the longitudinal members vertically reciprocates a portion of either the conveying surface or the brake surface. A portion of the conveying surface is elevated above the brake surface to convey objects in that zone and a portion of the brake surface is elevated above the conveying surface to accumulate objects in that zone. A plurality of such actuators are provided and each is operatively connected with adjacent ends of adjacent ones of the longitudinal member. In this manner, the respective adjacent ends can be selectively raised and lowered together.

Abstract: An article sensor for use with a conveyor having an article conveying surface includes a sensing member, a pivot which pivotally mounts the sensing member to pivot about a horizontal axis, and a bias which biases the sensing member above the conveying surface. The pivot is defined by a shaftless bearing which operates with an exceptionally small amount of friction which is substantially unaffected by side-loading placed on the bearing.

Abstract: An automated guided vehicle includes a body, at least one driver wheel for propelling the body along a surface, at least one steered wheel for directing the body with respect to the surface and a body-based inertial navigation system. The inertial navigation system senses actual movement of the body in at least three degrees of freedom. Such sensing is accomplished notwithstanding the presence of side slippage of the vehicle. This can be embodied in an automated guided vehicle having a ground track sensor which continuously senses relative movement of the vehicle with respect to the surface being traversed in order to determine an actual velocity vector of the vehicle. The ground track sensor may physically contact the surface in order to sense the relative movement or may be a non-contact sensor. The disclosed navigation system is especially useful with tugger automated guided vehicles.

Abstract: A conveyor diverter system comprising one or more conveyors, components for diverter systems having friction-enhancing outer surfaces, friction-enhancing layers and compositions that provide such surfaces are disclosed. In addition, methods of reducing the frequency or occurrence of articles being misdiverted by use of such systems, components, layers and compositions are described. The preferred embodiment of the friction-enhancing layer and composition disposed on the outer periphery of the diverter components comprises grit materials dispersed in a metallic material such that a particular grit surface density is achieved and grit particles protrude above the uppermost surface of the metallic layer within a range of particular distances.

Abstract: A method and device in a conveyor for preventing the collision of guide pins on a transversely moving diverting shoe with the side of the conveyor in a conveyor having an endless conveying surface comprised of a plurality of surface members on which diverting shoes are slidably mounted to permit transverse movement thereon with respect to the direction of conveyance. The diverting shoes each have a downwardly depending guide pin which engages a rail network underlying the conveying surface. Magnets are positioned near the end of a diagonally oriented rail to attract the guide pins so as to prevent the transverse momentum of the guide pins and diverting shoes from carrying them into a collision with a stopping surface of the conveyor. The magnets are so positioned that non-diverted guide pins traveling adjacent the side of the conveyor are not substantially altered from their course of travel by the magnets.

Abstract: A belt turn conveyor includes a vertical support member extending to the ground and a lateral support which is cantilevered from the vertical support. An endless belt can be removed and installed by slipping the endless belt over an end of the lateral support opposite the vertical support. In this manner, the belt can be removed without disassembling the vertical support.