Patents Assigned to Marathon GTF Technology, Ltd.
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Patent number: 8815050Abstract: Processes and systems for drying liquid bromine utilizing two fractionators to produce a substantially dry liquid bromine stream and a substantially bromine-free water stream. Wet bromine liquid may be conveyed to a first fractionator wherein a substantially dry bromine liquid is produced, while a vapor stream from the first fractionator may be condensed into a first liquid phase comprising bromine saturated with water and a second liquid phase comprising water saturated with bromine. The water saturated with bromine may be conveyed to a second fractionator to produce at least substantially bromine-free water.Type: GrantFiled: March 22, 2011Date of Patent: August 26, 2014Assignee: Marathon GTF Technology, Ltd.Inventors: Sabah A. Kurukchi, Yijun Liu, Anand Moodley
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Publication number: 20140228603Abstract: Embodiments disclose a process for converting gaseous alkanes to higher molecular weight hydrocarbons, olefins or mixtures thereofs wherein a gaseous feed containing alkanes may be reacted with a dry bromine vapor to form alkyl bromides and hydrobromic acid vapor. The mixture of alkyl bromides and hydrobromic acid then may be reacted over a synthetic crystalline alumino-silicate catalyst, such as a ZSM-5 or an X or Y type zeolite, at a temperature of from about 250° C. to about 500° C. so as to form hydrobromic acid vapor and higher molecular weight hydrocarbons, olefins or mixtures thereof. Various methods are disclosed to remove the hydrobromic acid vapor from the higher molecular weight hydrocarbons, olefins or mixtures thereof and to generate bromine from the hydrobromic acid for use in the process.Type: ApplicationFiled: April 17, 2014Publication date: August 14, 2014Applicant: Marathon GTF Technology, Ltd.Inventor: John J. Waycuilis
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Patent number: 8802908Abstract: Process and systems for alkane bromination and, in one or more embodiments, to separate, parallel methane and higher alkanes bromination in a bromine-based process. An embodiment discloses a bromine-based process for converting alkanes to liquid hydrocarbons that includes alkanes bromination, the process comprising: brominating a methane stream comprising methane and having less than about 2 mol % of ethane to form methane bromination products comprising brominated methane and a first fraction of hydrogen bromide; separately brominating a C2+ alkane stream comprising an alkane having 2 or more carbon atoms to form C2+ methane bromination products comprising brominated alkanes having 2 or more carbon atoms and a second fraction of hydrogen bromide; and catalytically reacting at least a portion of the brominated methane and the brominated alkanes to form higher molecular hydrocarbons.Type: GrantFiled: October 8, 2012Date of Patent: August 12, 2014Assignee: Marathon GTF Technology, Ltd.Inventors: John J. Waycullis, Sagar B. Gadewar, Raphael Thomas
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Patent number: 8642822Abstract: A process for converting gaseous alkanes to olefins, higher molecular weight hydrocarbons or mixtures thereof wherein a gaseous feed containing alkanes may be thermally or catalytically reacted with a dry bromine vapor to form alkyl bromides and hydrogen bromide. Poly-brominated alkanes present in the alkyl bromides may be further reacted with methane over a suitable catalyst to form mono-brominated species. The mixture of alkyl bromides and hydrogen bromide may then be reacted over a suitable catalyst at a temperature sufficient to form olefins, higher molecular weight hydrocarbons or mixtures thereof and hydrogen bromide. Various methods and reactions are disclosed to remove the hydrogen bromide from the higher molecular weight hydrocarbons, to generate bromine from the hydrogen bromide for use in the process, to store and subsequently release bromine for use in the process, and to selectively form mono-brominated alkanes in the bromination step.Type: GrantFiled: May 27, 2011Date of Patent: February 4, 2014Assignee: Marathon GTF Technology, Ltd.Inventors: Raymond T. Brickey, Greg A. Lisewsky, John J. Waycuilis, Stephen D. York
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Patent number: 8436220Abstract: Process and systems for converting lower molecular weight alkanes to higher molecular weight hydrocarbons that include demethanization of brominated hydrocarbons, wherein the brominated hydrocarbons are formed by reaction of the lower molecular weight alkanes with bromine.Type: GrantFiled: June 10, 2011Date of Patent: May 7, 2013Assignee: Marathon GTF Technology, Ltd.Inventors: Sabah A. Kurukchi, Yijun Liu, Anand Moodley
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Patent number: 8367884Abstract: Processes and systems for synthesizing hydrocarbon products, such as high molecular weight hydrocarbons, olefins or mixtures thereof, from alkyl bromides wherein one or more streams of alkyl bromides may be reacted in sequential or concurrent stages at different temperatures. The catalyst used in the synthesis stages may be the same or different and at least in one instance is chosen to form hydrocarbon products having a significant C6+ paraffin content. The stages may be conducted in one or more reactors and the catalyst may be deployed in fixed beds or fluidized beds.Type: GrantFiled: February 17, 2011Date of Patent: February 5, 2013Assignee: Marathon GTF Technology, Ltd.Inventor: John J Waycuilis
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Patent number: 8282810Abstract: A variety of methods and systems are disclosed herein, including, in one embodiment, a method comprising: providing a stream comprising halogenated alkanes; forming synthesis products comprising hydrocarbons and hydrogen bromide from synthesis reactants comprising at least a portion of the halogenated alkanes; and recovering at least a portion of the bromine, the recovering comprising electrolysis.Type: GrantFiled: June 3, 2009Date of Patent: October 9, 2012Assignee: Marathon GTF Technology, Ltd.Inventor: John J. Waycuilis
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Patent number: 8232441Abstract: A process for converting gaseous alkanes to liquid hydrocarbons wherein a gaseous feed containing alkanes is reacted with a dry bromine vapor to form alkyl bromides and hydrobromic acid vapor. The mixture of alkyl bromides and hydrobromic acid are then reacted over a synthetic crystalline alumino-silicate catalyst, such as a ZSM-5 zeolite, at a temperature of from about 150° C. to about 450° C. so as to form higher molecular weight hydrocarbons and hydrobromic acid vapor. Propane and butane which comprise a portion of the products may be recovered or recycled back through the process to form additional C5+ hydrocarbons. Various methods are disclosed to remove the hydrobromic acid vapor from the higher molecular weight hydrocarbons and to generate bromine from the hydrobromic acid for use in the process.Type: GrantFiled: July 13, 2009Date of Patent: July 31, 2012Assignee: Marathon GTF Technology, Ltd.Inventor: John J. Waycuilis
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Patent number: 8198495Abstract: Processes and systems for synthesizing alkyl bromides to hydrocarbon products, such as high molecular weight hydrocarbons, olefins or mixtures thereof, wherein one or more streams of alkyl bromides may be synthesized in sequential or concurrent stages at different temperatures. The catalyst used in the synthesis stages may be the same or different and at least in one instance is chosen to form hydrocarbon products having a significant C6+ paraffin content. The stages may be conducted in one or more reactors and the catalyst may be deployed in fixed beds or fluidized beds.Type: GrantFiled: March 2, 2010Date of Patent: June 12, 2012Assignee: Marathon GTF Technology, Ltd.Inventors: John J. Waycuilis, William J. Turner
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Patent number: 8173851Abstract: A process for converting gaseous alkanes to olefins, higher molecular weight hydrocarbons or mixtures thereof wherein a gaseous feed containing alkanes is thermally reacted with a dry bromine vapor to form alkyl bromides and hydrogen bromide. Poly-brominated alkanes present in the alkyl bromides are further reacted with methane over a suitable catalyst to form mono-brominated species. The mixture of alkyl bromides and hydrogen bromide is then reacted over a suitable catalyst at a temperature sufficient to form olefins, higher molecular weight hydrocarbons or mixtures thereof and hydrogen bromide. Various methods are disclosed to remove the hydrogen bromide from the higher molecular weight hydrocarbons, to generate bromine from the hydrogen bromide for use in the process, and to selectively form mono-brominated alkanes in the bromination step.Type: GrantFiled: June 3, 2009Date of Patent: May 8, 2012Assignee: Marathon GTF Technology, Ltd.Inventors: John J. Waycuilis, William J. Turner, Raphael Thomas
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Publication number: 20110218374Abstract: Processes and systems for synthesizing hydrocarbon products, such as high molecular weight hydrocarbons, olefins or mixtures thereof, from alkyl bromides wherein one or more streams of alkyl bromides may be reacted in sequential or concurrent stages at different temperatures. The catalyst used in the synthesis stages may be the same or different and at least in one instance is chosen to form hydrocarbon products having a significant C6+ paraffin content. The stages may be conducted in one or more reactors and the catalyst may be deployed in fixed beds or fluidized beds.Type: ApplicationFiled: February 17, 2011Publication date: September 8, 2011Applicant: Marathon GTF Technology, Ltd.Inventor: John J. Waycuilis
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Patent number: 8008535Abstract: A process for converting gaseous alkanes to olefins and higher molecular weight hydrocarbons wherein a gaseous feed containing alkanes is reacted with a dry bromine vapor to form alkyl bromides and hydrobromic acid vapor. The mixture of alkyl bromides and hydrobromic acid are then reacted over a synthetic crystalline alumino-silicate catalyst, such as an X or Y type zeolite, at a temperature of from about 250° C. to about 500° C. so as to form olefins, higher molecular weight hydrocarbons and hydrobromic acid vapor. Various methods are disclosed to remove the hydrobromic acid vapor from the olefins and higher molecular weight hydrocarbons and to generate bromine from the hydrobromic acid for use in the process.Type: GrantFiled: April 30, 2008Date of Patent: August 30, 2011Assignee: Marathon GTF Technology, Ltd.Inventor: John J. Waycuilis
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Patent number: 7880041Abstract: A process for converting gaseous alkanes to liquid hydrocarbons wherein a gaseous feed containing alkanes is reacted with a dry bromine vapor to form alkyl bromides and hydrobromic acid vapor. The mixture of alkyl bromides and hydrobromic acid are then reacted over a synthetic crystalline alumino-silicate catalyst, such as a ZSM-5 zeolite, at a temperature of from about 150° C. to about 400° C. so as to form higher molecular weight hydrocarbons and hydrobromic acid vapor. Hydrobromic acid vapor is removed from the higher molecular weight hydrocarbons. A portion of the propane and butane is removed from the higher molecular weight hydrocarbons and reacted with the mixture of alkyl bromides and hydrobromic acid over the synthetic crystalline alumino-silicate catalyst to form C5+ hydrocarbons.Type: GrantFiled: July 16, 2007Date of Patent: February 1, 2011Assignee: Marathon GTF Technology, Ltd.Inventor: John J. Waycuilis
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Publication number: 20110015458Abstract: A method is provided for converting hydrogen bromide to elemental bromine. A portion of an initial hydrogen bromide-rich gas is thermally oxidized at a thermal oxidation temperature to produce a first fraction of elemental bromine and a remainder of the initial hydrogen bromide-rich gas. At least a portion of the remainder of the initial hydrogen bromide-rich gas is catalytically oxidized at a lower catalytic oxidation temperature to produce a second fraction of elemental bromine.Type: ApplicationFiled: June 2, 2010Publication date: January 20, 2011Applicant: Marathon GTF Technology, Ltd.Inventors: John J. Waycuilis, Patrick K. Moore, Greg A. Lisewsky
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Patent number: 7674941Abstract: A process for converting gaseous alkanes to olefins, higher molecular weight hydrocarbons or mixtures thereof wherein a gaseous feed containing alkanes is reacted with a dry bromine vapor to form alkyl bromides and hydrobromic acid vapor. The mixture of alkyl bromides and hydrobromic acid is then reacted over a suitable catalyst at a temperature sufficient to form olefins, higher molecular weight hydrocarbons or mixtures thereof and hydrobromic acid vapor. Various methods are disclosed to remove the hydrobromic acid vapor from the higher molecular weight hydrocarbons, to generate bromine from the hydrobromic acid for use in the process, and to selectively form monobrominated alkanes in the bromination step.Type: GrantFiled: June 13, 2008Date of Patent: March 9, 2010Assignee: Marathon GTF Technology, Ltd.Inventors: John J. Waycuilis, William J. Turner
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Patent number: 7560607Abstract: A process for converting gaseous alkanes to liquid hydrocarbons wherein a gaseous feed containing alkanes is reacted with a dry bromine vapor to form alkyl bromides and hydrobromic acid vapor. The mixture of alkyl bromides and hydrobromic acid are then reacted over a synthetic crystalline alumino-silicate catalyst, such as a ZSM-5 zeolite, at a temperature of from about 150° C. to about 450° C. so as to form higher molecular weight hydrocarbons and hydrobromic acid vapor. Propane and butane which comprise a portion of the products may be recovered or recycled back through the process to form additional C5+ hydrocarbons. Various methods are disclosed to remove the hydrobromic acid vapor from the higher molecular weight hydrocarbons and to generate bromine from the hydrobromic acid for use in the process.Type: GrantFiled: December 14, 2007Date of Patent: July 14, 2009Assignee: Marathon GTF Technology, Ltd.Inventor: John J. Waycuilis