Abstract: Conversion methods and equipment for converting a calcium-based flue gas desulfurization (FGD) system to an ammonia-based FGD systems, including modifying a reagent system and absorber system of the calcium-based FGD system to be capable of, respectively, delivering an ammonia-based reagent to the absorber system rather than the calcium-based reagent, and modifying the absorber system to increase capacity of a reaction tank thereof.

Abstract: Systems and methods for producing potassium sulfate. Such a method involves providing an industrial waste material that includes at least one metal sulfate or a metal product that has been reacted with sulfuric acid to produce metal sulfates, and then reacting the metal sulfate with potassium carbonate to produce a byproduct that contains potassium sulfate.

Abstract: Conversion methods and equipment for converting a calcium-based flue gas desulfurization (FGD) system to an ammonia-based FGD systems, including modifying a reagent system and absorber system of the calcium-based FGD system to be capable of, respectively, delivering an ammonia-based reagent to the absorber system rather than the calcium-based reagent, and modifying the absorber system to increase capacity of a reaction tank thereof.

Abstract: Processes and systems for producing potassium sulfate as a byproduct of a desulfurization process. Sulfur dioxide is absorbed from a flue gas using an ammonia-containing solution to produce an ammonium sulfate solution that contains dissolved ammonium sulfate. At least a first portion of the ammonium sulfate solution is heated before dissolving potassium chloride therein to form a slurry that contains potassium sulfate crystals and an ammonium chloride solution. The slurry is then cooled to precipitate additional potassium sulfate crystals, after which the potassium sulfate crystals are removed to yield a residual ammonium chloride solution that contains dissolved ammonium chloride and residual dissolved potassium sulfate. Ammonia is then absorbed into the residual ammonium chloride solution to further precipitate potassium sulfate crystals, which are removed to yield a residual ammonium chloride solution that is substantially free of dissolved potassium sulfate.

Abstract: Systems, apparatuses, and processes for controlling free ammonia in wet flue gas desulfurization processes in which an ammonia-containing scrubbing solution is used to produce ammonium sulfate. Such an apparatus includes an absorber having a contactor region through which a flue gas comprising sulfur dioxide is able to flow and a reaction tank containing a scrubbing solution containing ammonium sulfate. The tank has a sidewall and bottom wall that define the perimeter and bottom of the tank. Lance-agitator units are distributed around the perimeter of the tank, each having a lance that injects a mixture of oxygen and a dilute ammonia-containing fluid toward the bottom of the tank and an agitator that agitates the mixture and propels the mixture toward the bottom of the tank. The apparatus includes a source of the mixture of oxygen and dilute ammonia-containing fluid, and recirculates the scrubbing solution from the tank to the contactor region.

Abstract: A process and system for hydrogen sulfide capture from gas streams employing an absorber vessel in which the gas stream containing hydrogen sulfide is contacted with an absorbent solution to remove the hydrogen sulfide from the gas stream. The process and system may further employ an oxidation vessel in which sulfides and/or bisulfides in the absorbent solution are oxidized to produce a thiosulfate and/or sulfate, yielding a solution that can be used as fertilizer or other applications.

Abstract: Flue gas desulfurization processes and systems that utilize ammonia as a reactant, and in which any hydrogen sulfide and/or mercaptans within the ammonia are separated during the desulfurization process so as to prevent their release into the atmosphere. The process and system entail absorbing acidic gases from a flue gas with a scrubbing media containing ammonium sulfate to produce a stream of scrubbed flue gas, collecting the scrubbing media containing the absorbed acidic gases, injecting into the collected scrubbing media a source of ammonia that is laden with hydrogen sulfide and/or mercaptans so that the injected ammonia is absorbed into and reacted with the collected scrubbing media, stripping the hydrogen sulfide and/or mercaptans from the collected scrubbing media by causing the hydrogen sulfide and/or mercaptans to exit the collected scrubbing media as stripped gases, and collecting the stripped gases without allowing the stripped gases to enter the stream of scrubbed flue gas.

Abstract: A system and method suitable for the removal of pollutants from gases with a circulating dry scrubber system having a circulating dry scrubber reactor containing a fluidized bed adapted to contact the gas with a dry reagent within the fluidized bed. The system includes a housing fluidically coupled to the reactor, a filter array within the housing, and an internal hopper within the housing and adapted to return at least some of the particulates to the fluidized bed within the circulating dry scrubber reactor. The scrubbed gas stream exits the circulating dry scrubber reactor and flows upward between an interior of the housing and an exterior of the internal hopper before contacting the filter array. The exterior of the internal hopper is exposed to the scrubbed gas stream, and the scrubbed gas stream is not recirculated to the circulating dry scrubber reactor to maintain the fluidized bed therein.

Abstract: A flue gas desulfurization process and system that utilize ammonia as a reactant, and in which any hydrogen sulfide and/or mercaptans within the ammonia are separated during the desulfurization process so as to prevent their release into the atmosphere. The process and system entail absorbing acidic gases from a flue gas with a scrubbing media containing ammonium sulfate to produce a stream of scrubbed flue gas, collecting the scrubbing media containing the absorbed acidic gases, injecting into the collected scrubbing media a source of ammonia that is laden with hydrogen sulfide and/or mercaptans so that the injected ammonia is absorbed into and reacted with the collected scrubbing media, stripping the hydrogen sulfide and/or mercaptans from the collected scrubbing media by causing the hydrogen sulfide and/or mercaptans to exit the collected scrubbing media as stripped gases, and collecting the stripped gases without allowing the stripped gases to enter the stream of scrubbed flue gas.

Abstract: An apparatus and process for removing acidic gases from flue gases produced by, for example, utility and industrial facilities. The acidic gases are removed as the flue gas flows upward through a contact zone within a passage, where the flue gas is contacted with an ammonium sulfate-containing scrubbing solution to absorb the acidic gases from the flue gas. The scrubbing solution and absorbed acidic gases therein are then accumulated, and ammonia and an oxygen-containing gas are injected into the accumulated scrubbing solution to react the absorbed acidic gases and produce ammonium sulfate. An acid solution is flowed across the passage above the contact zone of the passage, and the scrubbed flue gas is flowed upward through the acid solution to remove unreacted ammonia from the scrubbed flue gas. The acid solution is then removed from the passage after the acid solution has been contacted by the scrubbed flue gas.

Abstract: An apparatus and process for removing acidic gases from flue gases produced by, for example, utility and industrial facilities. The acidic gases are removed as the flue gas flows upward through a contact zone within a passage, where the flue gas is contacted with an ammonium sulfate-containing scrubbing solution to absorb the acidic gases from the flue gas. The scrubbing solution and absorbed acidic gases therein are then accumulated, and ammonia and an oxygen-containing gas are injected into the accumulated scrubbing solution to react the absorbed acidic gases and produce ammonium sulfate. An acid solution is flowed across the passage above the contact zone of the passage, and the scrubbed flue gas is flowed upward through the acid solution to remove unreacted ammonia from the scrubbed flue gas. The acid solution is then removed from the passage after the acid solution has been contacted by the scrubbed flue gas.

Abstract: A method and apparatus is provided for use in combustion system for capturing gas phase pollutants such as SO3. In one example, the invention uses a computer model to model the combustion system. Particles are injected into the combustion system to capture the gas phase pollutants. The model is used to determine the injection location, as well as the size and amount of the particles to be injected.