Abstract: A bulk material conveyor belt scraper assembly comprises a support member, at least two scraper members, and a clamping device. The support member has a length that extends along an axis. The scraper members each have a first end portion and an opposite second end portion. The first end portion of each of the scraper members is configured and adapted to engage a bulk material conveyor belt. The second end portion of each of the scraper members connects the scraper member to the support member in a manner such that the scraper member is slidable relative to the support member along the axis of the support member and is otherwise fixed relative to the support member. The clamping device is secured to the support member and is configured and adapted to squeeze the scraper members toward each other relative to the axis of the support member.

Abstract: An improved bulk material conveyor belt scraper comprises a skirt that shields mounting surfaces from the bulk material dust. By shielding the mounting surfaces from bulk material dust, such dust does not interfere with the replacement of the scraper blade. The belt scraper also comprises an improved securing mechanism for attaching belt scrapers to belt scraper mounts. The improved securing mechanism comprises pegs that have an elongate transverse cross-section that more evenly distributes bearing loads between the belt scrapers and their respective mounts. This eliminates local yielding that can cause belt scrapers to become loose over time.

Abstract: A conveyor belt cleaner scraper blade for cleaning the surface of a conveyor belt and a method of manufacture of the scraper blade. The scraper blade includes a body having a base member adapted to be attached to a cross shaft of a conveyor belt cleaner and a scraping member which extends outwardly from the base member to a scraping tip. The scraper blade includes one or more electrical sensors that are embedded in an insert member. The insert member and the sensors are molded and embedded within the body of the scraper blade. Each of the sensors is adapted to provide an electrical output signal representing a physical condition of the scraper blade sensed by the sensor. A variety of sensor embodiments are described, as well as two embodiments of control and monitoring systems for use in conjunction with the various blade and sensor combinations.

Abstract: A conveyor belt roller guard comprises opposite first and second longitudinal side panels, opposite transverse side panels, and a bottom panel. The first and second longitudinal side panels, the transverse side panels, and the bottom panel are arranged in a manner adapted to define a u-shaped trough that comprises a cavity that is open from above. The first longitudinal side panel has a lower portion that is hinged relative to the transverse side panels about a first pivot axis in a manner such that the first longitudinal side panel can be swung downward while the bottom panel and the transverse side panels remain stationary. The first pivot axis extends substantially horizontal and parallel to the first longitudinal side panel.

Abstract: A nozzle for introducing pressurized fluids into an industrial vessel is releasably attachable to and detachable from a mounting member securedly attached to an exterior surface of the vessel. The mounting member is attached, via extension piping, to a source of pressurized gas, such as the exhaust valve of an air cannon. Both the nozzle and the mounting member include respective mating collars which engage each other in a twist lock manner. Additional securing members are provided to securely retain the nozzle and mounting member in twist lock engagement. Removal of the nozzle is performed by releasing the securing members, twisting the nozzle from inside of the vessel to unlock it from the mounting member, and uncoupling the nozzle from the mounting member. Installation of a replacement nozzle is performed by performing the foregoing steps in the reverse order.

Abstract: A bulk material handling system comprises a bulk material handling apparatus to convey bulk material, and a bulk material handling accessory that aids in the operation of the bulk material handling apparatus. The bulk material handling accessory comprises a controller having one or more sensors. The controller comprises a processor and a computer readable memory capable of: (i) generating a control signal indicative of an operating condition of the bulk material handling accessory during a cycle of operation of the accessory; (ii) storing in the memory of the controller a limit associated with an operating condition of the accessory; (iii) comparing the control signal to the limit; (iv) generating a signal indicative of an abnormal event associated with the operating condition when the control signal is beyond the limit; and (v) generating a response signal when a number of abnormal event signals generated exceeds a predetermined level of abnormal events.

Abstract: A conveyor belt guard panel blank comprises a monolithic planar sheet of material of uniform thickness having opposite facing primary surfaces. The sheet of material has a plurality of openings extending therethrough in a manner creating a mesh. The sheet also comprises at least two handle formations that are adapted and configured to be altered in a manner such that the handle formations extend outward from one of the primary surfaces of the sheet of material.

Abstract: A seal member for sealing a conveyor belt is a monolithic homogeneous piece of material having opposite first and second halves and comprises first and second primary seals and first and second secondary seals. The first secondary seal is resiliently movable relative to the first primary seal. The second secondary seal is resiliently movable relative to the second primary seal. The first primary seal and the first secondary seal are part of the first half of the seal member. The second primary seal and the second secondary seal are part of the second half of the seal member. When the seals on one of the first and second halves of the seal member become excessively worn, the seal member can be flipped so that the seals on the other half of the seal member can be utilized.

Abstract: A bulk material handling system comprises a bulk material handling apparatus to convey bulk material, and a bulk material handling accessory that aids in the operation of the bulk material handling apparatus. The bulk material handling accessory comprises a controller having one or more sensors. The controller comprises a processor and a computer readable memory capable of: (i) generating a control signal indicative of an operating condition of the bulk material handling accessory during a cycle of operation of the accessory; (ii) storing in the memory of the controller a limit associated with an operating condition of the accessory; (iii) comparing the control signal to the limit; (iv) generating a signal indicative of an abnormal event associated with the operating condition when the control signal is beyond the limit; and (v) generating a response signal when a number of abnormal event signals generated exceeds a predetermined level of abnormal events.

Abstract: A bulk material handling system includes a bulk material handling apparatus to convey bulk material and a bulk material handling accessory to aid the bulk material handling apparatus in conveying the bulk material. The bulk material handling accessory includes a controller having one or more sensors. The controller generates a control signal to adjust operation of the bulk material handling accessory based upon at least one status signal of the one or more sensors. The controller also generates the control signal in accordance with a status signal to control signal response pattern defined by system parameter values. The system parameters include a minimum value to define a minimum level of the control signal associated with fail-safe operation and a maximum value to define a maximum level of the control signal associated with stable operation the bulk material handling accessory.

Abstract: A bulk material handling system includes a bulk material handling apparatus to convey bulk material and a bulk material handling accessory to aid the bulk material handling apparatus in conveying the bulk material. The bulk material handling accessory includes a controller having one or more sensors. The controller generates a control signal to adjust operation of the bulk material handling accessory based upon at least one status signal of the one or more sensors. The controller also generates the control signal in accordance with a status signal to control signal response pattern defined by system parameter values. The system parameters include a minimum value to define a minimum level of the control signal associated with fail-safe operation and a maximum value to define a maximum level of the control signal associated with stable operation the bulk material handling accessory.

Abstract: A conveyor belt cleaner scraper blade for cleaning the surface of a conveyor belt and a method of manufacture of the scraper blade. The scraper blade includes a body having a base member adapted to be attached to a cross shaft of a conveyor belt cleaner and a scraping member which extends outwardly from the base member to a scraping tip. The scraper blade includes one or more electrical sensors that are embedded in an insert member. The insert member and the sensors are molded and embedded within the body of the scraper blade. Each of the sensors is adapted to provide an electrical output signal representing a physical condition of the scraper blade sensed by the sensor. A variety of sensor embodiments are described, as well as two embodiments of control and monitoring systems for use in conjunction with the various blade and sensor combinations.

Abstract: A scraper blade for a conveyor belt cleaner is provided. The scraper blade being adapted, when appropriately tensioned against a conveyor belt, to maintain a plurality of predetermined cleaning angles, relative to the conveyor belt, as the scraper blade is progressively worn down through contact with the conveyor belt, the scraper blade having a first blade section and a second blade section. The first blade section is proximate a distal end of the scraper blade, the first blade section being configured to maintain a first predetermined cleaning angle relative to the conveyor belt. The second blade section substantially adjacent the first blade section, the second blade section being configured to maintain a second predetermined cleaning angle, relative to the conveyor belt, after the first blade section is worn away through contact with the conveyor belt. The second predetermined cleaning angle is different than the first predetermined cleaning angle.

Abstract: A bulk material conveyor belt system comprises a belt, a skirt, and a wear liner. The belt forms a continuous loop having an upper transfer run and a lower return run. The belt defines a theoretical, vertically oriented, center plane about which the belt is generally symmetric. The skirt has a lower edge that extends above the transfer run. The wear liner is removably attached to the skirt in a manner such that the skirt lies between the wear liner and the center plane. The wear liner has a lower edge that that extends above the transfer run and beneath the lower edge of the skirt.

Abstract: A gas channeling device for selectively channeling blasts of gas from an air cannon to various locations comprises a stationary portion and a movable portion. The stationary portion comprises a fluid inlet passageway and at least first and second fluid outlet passageways. The movable portion comprises a fluid channeling passageway, and is pivotally movable about a pivot axis relative to the stationary portion in a manner such that the movable portion can be selectively positioned in alternative first and second positions relative to the stationary portion. The fluid channeling passageway operatively connects the fluid inlet passageway to the first fluid outlet passageway when the movable portion is in the first position. The fluid channeling passageway operatively connects the fluid inlet passageway to the second fluid outlet passageway when the movable portion is in the second position.

Abstract: A method comprises a step of accessing a conveyor belt system that has a belt, a return roller, and a return roller support assembly. The return roller is supported by the return roller support assembly. The return roller is engaged with the belt from beneath the return run. The method also comprises operating the return roller support assembly in a manner causing the return roller to lower relative to the belt to a position where the return roller is no longer engaged with the belt, without requiring any person to reach beneath the belt. The method still further comprises removing the return roller from the return roller support assembly by sliding the return roller out from under the belt after the return roller has been lowered, without requiring any person to reach beneath the belt.

Abstract: A conveyor belt training idler comprise a mount, a roller support frame, a roller, and a locking mechanism. The roller support frame is pivotally attached to the mount about a support frame axis for pivotal movement relative to the mount. The roller is rotatably attached to the roller support frame for rotation about a roller axis. The roller axis is pivotal with the roller support frame about the support frame axis relative to the mount. The locking mechanism has a plurality of discrete settings, each setting being configured and adapted to maintain the roller support frame at a discrete angular setting relative to the mount.

Abstract: A wear device for a bulk material transfer system comprises a first wear member and an attachment mechanism. The attachment mechanism is connected to the first wear member and is lockable in a manner that fixes the first wear member in a first position relative to the flow path of the bulk material. The attachment mechanism is also selectively unlockable in a manner such that the first wear member can be moved toward the flow path to a second position. Still further, the attachment mechanism is lockable in a manner that fixes the first wear member in the second position relative to the flow path.

Abstract: A raceway extends along an edge of roof of a structure and is adapted to house a cable, such as an industry standard ice and snow melt heating cable designed, Listed and approved for the purpose. An open side of the raceway exposes the cable and allows for the insertion, replacement and inspection of the cable per industry practice. A side of the raceway may have a radiused edge providing added resiliency to springably retain and/or removably secure the cable in raceway. In the case of a heating cable, heat is transferred to the surrounding structure, and may be concentrated at the drip edge to maximize ice melt efficiency. Methods of installation of the raceway are applicable to new construction and retrofitting existing structures, including drainage systems, bridge structures and other outdoor enclosures, and may be used with many types of roofing materials including asphalt, wood and metal.

Abstract: A raceway extends along an edge of roof of a structure and is adapted to house a cable, such as an industry standard ice and snow melt heating cable designed, Listed and approved for the purpose. An open side of the raceway exposes the cable and allows for the insertion, replacement and inspection of the cable per industry practice. A side of the raceway may have a radiused edge providing added resiliency to springably retain and/or removably secure the cable in raceway. In the case of a heating cable, heat is transferred to the surrounding structure, and may be concentrated at the drip edge to maximize ice melt efficiency. Methods of installation of the raceway are applicable to new construction and retro-fitting existing structures, including drainage systems, bridge structures and other outdoor enclosures, and may be used with many types of roofing materials including asphalt, wood and metal.