Patents Assigned to Masonite International Corporation
  • Patent number: 9193092
    Abstract: The invention relates to a method and device with which it is possible to arrange complicated shapes with considerable differences in height in wood fiber board, and in particular but not exclusively so called MDF (Medium Density Fiberboard). The deformation of the wood fiber board which can be achieved is known in the art as extrusion, wherein a considerable plastic deformation takes place accompanied by flow and stretch of the material.
    Type: Grant
    Filed: October 1, 2013
    Date of Patent: November 24, 2015
    Assignee: Masonite International Corporation
    Inventors: Maurice Frankefort, Alex Charles
  • Publication number: 20140027018
    Abstract: The invention relates to a method and device with which it is possible to arrange complicated shapes with considerable differences in height in wood fiber board, and in particular but not exclusively so called MDF (Medium Density Fiberboard). The deformation of the wood fiber board which can be achieved is known in the art as extrusion, wherein a considerable plastic deformation takes place accompanied by flow and stretch of the material.
    Type: Application
    Filed: October 1, 2013
    Publication date: January 30, 2014
    Applicant: Masonite International Corporation
    Inventors: Maurice FRANKEFORT, Alex CHARLES
  • Patent number: 8545210
    Abstract: The invention relates to a method and device with which it is possible to arrange complicated shapes with considerable differences in height in wood fiber board, and in particular but not exclusively so called MDF (Medium Density Fiberboard). The deformation of the wood fiber board which can be achieved is known in the art as extrusion, wherein a considerable plastic deformation takes place accompanied by flow and stretch of the material.
    Type: Grant
    Filed: November 22, 2011
    Date of Patent: October 1, 2013
    Assignee: Masonite International Corporation
    Inventors: Maurice Frankefort, Alex Charles
  • Patent number: 8522479
    Abstract: A double door assembly having an active door and a passive door includes an astragal that is formed of a composite of aluminum and wood. The astragal is formed of an aluminum rail with a U-shaped cross section that receives a wooden insert. The astragal is mounted to a passive door such that the U-shaped cross section opens to the active door and the wooden insert presents a mounting surface for hardware.
    Type: Grant
    Filed: March 15, 2011
    Date of Patent: September 3, 2013
    Assignee: Masonite International Corporation
    Inventors: Victor T. Massey, Kevin Hall
  • Patent number: 7905058
    Abstract: A double door assembly having an active door and a passive door includes an astragal that is formed of a composite of aluminum and wood. The astragal is formed of an aluminum rail with a U-shaped cross section that receives a wooden insert. The astragal is mounted to the passive door such that the U-shaped cross section opens to the active door and the wooden insert presents a mounting surface for hardware.
    Type: Grant
    Filed: September 30, 2003
    Date of Patent: March 15, 2011
    Assignee: Masonite International Corporation
    Inventors: Victor T. Massey, Kevin Hall
  • Patent number: 7761997
    Abstract: A method of forming a composite door is disclosed. The method comprises: mixing together a thermoplastic polymer with an organic fibrous material in a ratio such that the organic fibrous material constitutes 40 to 60 percent by weight of the mixture; extruding the mixture under heat and pressure to create a thin sheet form; cutting the sheet to a predetermined size; removing material from at least one surface of the sheet to create a homogeneous appearance devoid of obvious fibrous particles; thermoforming the sheet to impart to the at least one surface an exterior three dimensional door surface to create a thin door facing; and assembling two of the thermoformed thin door facings, a peripheral frame and a core material into a door.
    Type: Grant
    Filed: March 3, 2008
    Date of Patent: July 27, 2010
    Assignee: Masonite International Corporation
    Inventors: Gary Fagan, Richard H. Kon
  • Patent number: 7644551
    Abstract: A hollow core door comprises a perimeter frame, and first and second molded skins. Each skin has an exterior surface and an interior surface secured to opposing sides of the frame. At least one of the skins has an outer planar area, an inner planar area, and an asymmetric profile surrounding the inner planar area and interconnecting and integral with the outer planar area and the inner planar area. The asymmetric profile area has a convex portion extending outwardly from and relative to the plane of the outer planar area.
    Type: Grant
    Filed: June 9, 2003
    Date of Patent: January 12, 2010
    Assignee: Masonite International Corporation
    Inventor: Jerry G. Crittenden
  • Patent number: 7640964
    Abstract: Magnetic tilt and raise/lower mechanisms for a venetian blind disposed between the glass panes of a multi-pane window are disclosed. The magnetic mechanisms act on tilt lines and a raise/lower line coupled to the venetian blind. An inner follower carriage is magnetically coupled to an external carriage moveable over one of the glass panes. Movement of the external carriage imparts movement of the follower carriage, which in turn actuates the tilt or raise/lower lines, causing the venetian blind to move. The inner follower carriage and the external carriage include at least one magnet assembly mounted on at least one wheel set to facilitate movement of the carriages over the glass panes as well as to reduce the force required to raise or lower the venetian blind. A multiplier is employed to reduce the stroke length required to raise or lower the venetian blind.
    Type: Grant
    Filed: February 1, 2008
    Date of Patent: January 5, 2010
    Assignee: Masonite International Corporation
    Inventor: David Barry Berger
  • Patent number: 7632448
    Abstract: The invention relates to a method and device with which it is possible to arrange complicated shapes with considerable differences in height in wood fiber board, and in particular but not exclusively so called MDF (Medium Density Fiberboard). The deformation of the wood fiber board which can be achieved with the invention is known in the art as extusion, wherein a considerable plastic deformation takes place accompanied by flow and stretch of the material.
    Type: Grant
    Filed: January 31, 2005
    Date of Patent: December 15, 2009
    Assignee: Masonite International Corporation
    Inventors: Maurice Frankefort, Alex Charles
  • Patent number: 7337544
    Abstract: A method of forming a composite door is disclosed. The method comprises: mixing together a thermoplastic polymer with an organic fibrous material in a ratio such that the organic fibrous material constitutes 40 to 60 percent by weight of the mixture; extruding the mixture under heat and pressure to create a thin sheet form; cutting the sheet to a predetermined size; removing material from at least one surface of the sheet to create a homogeneous appearance devoid of obvious fibrous particles; thermoforming the sheet to impart to the at least one surface an exterior three dimensional door surface to create a thin door facing; and assembling two of the thermoformed thin door facings, a peripheral frame and a core material into a door.
    Type: Grant
    Filed: January 16, 2007
    Date of Patent: March 4, 2008
    Assignee: Masonite International Corporation
    Inventors: Gary Fagan, Richard H. Kon
  • Patent number: 7337824
    Abstract: Magnetic tilt and raise/lower mechanisms for a venetian blind disposed between the glass panes of a multi-pane window are disclosed. The magnetic mechanisms act on tilt lines and a raise/lower line coupled to the venetian blind. An inner follower carriage is magnetically coupled to an external carriage moveable over one of the glass panes. Movement of the external carriage imparts movement of the follower carriage, which in turn actuates the tilt or raise/lower lines, causing the venetian blind to move. The inner follower carriage and the external carriage include at least one magnet assembly mounted on at least one wheel set to facilitate movement of the carriages over the glass panes as well as to reduce the force required to raise or lower the venetian blind. A multiplier is employed to reduce the stroke length required to raise or lower the venetian blind.
    Type: Grant
    Filed: February 19, 2004
    Date of Patent: March 4, 2008
    Assignee: Masonite International Corporation
    Inventor: David Barry Berger
  • Patent number: 7178308
    Abstract: A method of forming a composite door is disclosed. The method comprises: mixing together a thermoplastic polymer with an organic fibrous material in a ratio such that the organic fibrous material constitutes 40 to 60 percent by weight of the mixture; extruding the mixture under heat and pressure to create a thin sheet form; cutting the sheet to a predetermined size; removing material from at least one surface of the sheet to create a homogeneous appearance devoid of obvious fibrous particles; thermoforming the sheet to impart to the at least one surface an exterior three dimensional door surface to create a thin door facing; and assembling two of the thermoformed thin door facings, a peripheral frame and a core material into a door.
    Type: Grant
    Filed: June 28, 2002
    Date of Patent: February 20, 2007
    Assignee: Masonite International Corporation
    Inventors: Gary Fagan, Richard H. Kon
  • Patent number: 6434898
    Abstract: The invention is directed to an insulated door and a method for manufacturing such have a glazing or window section installed therein. The frame of the window section is installed during manufacture and is flush with both faces of the door. The flush glazed door comprises a rigid wooden frame having an opening for mounting an insulated window therein, a metal sheathing secured on each side of the frame, a window frame unit mounted within the wooden frame within the opening and an insulated window positioned within the window frame unit. The window is retained within the frame in air-tight and weatherproof manner.
    Type: Grant
    Filed: November 4, 1998
    Date of Patent: August 20, 2002
    Assignee: Masonite International Corporation
    Inventors: Martin G. Ward, Neil E. Fraser, Stewart McEachern, Markus Hindemith