Abstract: A printing system for printing the lower base of a wind tower or the entire wind tower. The system includes a printing device configured to print the coaxial polymeric shells with an empty volume between the shells. The printing device uses the coaxial polymeric shells as driving rails. A concrete material deposition device configured to deposit the concrete material into the empty volume between the polymeric shells, and a rebar handling device is configured to deliver rebars into the volume between the polymeric shells to reinforce the deposited concrete material.

Abstract: Described is an apparatus and method for the additive manufacturing of 3D objects. The apparatus includes a 3D object material deposition module configured to deposit a portion of material forming at least a layer of a 3D object, a 3D object material solidifying module configured to solidify at least the portion of material forming at least a layer of the 3D object and a control computer. The control computer includes a module configured to analyze the slope or curvature change ratio and operate material deposition module to deposit the 3D object material across the cross-section of the 3D object with at least one of a plurality of layers forming the 3D object that has different from other layers characteristics.

Abstract: Described is a method of manufacture of 3D objects from composite materials. The method includes the use of an extrusion nozzle configured to extrude the composite material, including a multistrand filament with a thixotropic acrylic matrix material surrounding the multistrand filament. Extruding a 3D object surface segment spanning in the air over at least a segment of a discontinuous work surface and operating concurrently a source of curing energy to pin and enhance the strength of a 3D object surface segment spanning in air. The 3D object extruded surface segment spanning in the air is sufficiently rigid and maintains its shape without the use of a mandrel.

Abstract: An apparatus and method for generating support structures to 3D objects. The support structure could be located in an inner space or cavity of a hollow 3D object. In some examples, where the inner structure cannot support the designated segment of the 3D object, the support structure could be implemented outwards.

Abstract: Various shielding systems to shield printer heads, extrusion nozzles and extrusion nozzle openings from direct or reflected impingement thereupon of curing radiation so that to prevent undesired inadvertent curing of material residues adhered to the external surface of the printer extrusion nozzle and/or inside the nozzle opening forming cured residues that may compromise the accuracy of the printing process.

Abstract: A method and apparatus for manufacturing of 3D objects. The apparatus includes a number of material deposition heads terminated by nozzles, of which one or two nozzles are configured to deposit a first material to form a first and second pattern layers. The pattern layers are laterally shifted from each other such that when the first and second pattern layers are deposited, a space (empty volume) with a varying cross section is formed. In some examples, two or more nozzles could be used to deposit the corresponding first and second pattern layers. The nozzles could move independent of each other.

Abstract: An additive manufacturing device is disclosed that enables the manufacturing of 3D objects at a short time. The device uses multiple writing heads to write simultaneously different segments of the object and thus complete the object manufacture in a shorter time as compared to a one head additive manufacturing device.

Abstract: An apparatus for additive manufacturing of large 3D hollow objects with thin walls, includes a 3D hollow object material deposition module configured to deposit a portion of material forming at least a layer of a 3D hollow object wall; a 3D hollow object material solidifying module configured to solidify at least the portion of material forming at least a layer of the 3D hollow object wall; and a support material dispensing module configured to dispense a support material across a cross section of the 3D hollow object wall. The support material is dispensed separately prior to or concurrently with the deposition of the portion of material forming at least a layer of a 3D hollow object wall.

Abstract: The current three-dimensional object manufacturing technique relies on the deposition of a pseudoplastic material in gel aggregate state. The gel flows through a deposition nozzle because the applied agitation and pressure shears the bonds and induces a breakdown in the material elasticity. The elasticity recovers immediately after leaving the nozzle, and the gel solidifies to maintain its shape and strength.

Abstract: The current document discloses an apparatus and method that support manufacture of large 3D hollow objects or shells with thin walls including curved surfaces with high and low curvature change ratio and alleviate or significantly reduce the need for support structures. Further to this, introduction of support structures becomes a function of the curved surface curvature change ratio.

Abstract: An additive manufacturing device is disclosed that enables the manufacturing of 3D objects at a short time. The device uses multiple writing heads to write simultaneously different segments of the object and thus complete the object manufacture in a shorter time as compared to a one head additive manufacturing device.

Abstract: The current document discloses an apparatus and method that support manufacture of large 3D hollow objects or shells with thin walls including curved surfaces with high and low curvature change ratio and alleviate or significantly reduce the need for support structures. Further to this, introduction of support structures becomes a function of the curved surface curvature change ratio.