Abstract: A method employs a first polymeric material to deposit first and second pattern layers laterally shifted from each other such that laterally shifted pattern layers form between them an empty volume with a variable cross-section that varies along with the first and second pattern layers. A second polymeric material is cast in the empty volume between the first and second pattern layers to cast a complex-shaped 3D object identical in shape to the empty volume between the first and second pattern layers. Radiation is applied to cure the first and second polymeric materials. The first polymeric material is a water breakable material composition including acrylamide, methacrylamide, acrylate, acrylic acids, and acrylic acid salts, hydroxy(meth)acrylate, carboxy(meth)acrylate, acrylonitrile, carbohydrate monomers, methacrylate and polyfunctional acrylics.

Abstract: Described is a method of manufacture of 3D objects from composite materials. The method includes the use of an extrusion nozzle configured to extrude the composite material, including a multistrand filament with a thixotropic acrylic matrix material surrounding the multistrand filament. Extruding a 3D object surface segment spanning in the air over at least a segment of a discontinuous work surface and operating concurrently a source of curing energy to pin and enhance the strength of a 3D object surface segment spanning in air. The 3D object extruded surface segment spanning in the air is sufficiently rigid and maintains its shape without the use of a mandrel.

Abstract: An apparatus for manufacturing of 3D objects is provided. The apparatus includes a number of material deposition heads terminated by nozzles, of which one or two nozzles are configured to deposit a first material to form a first and second pattern layers. The pattern layers are laterally shifted from each other such that when the first and second pattern layers are deposited, a space (empty volume) with a varying cross section is formed. In some examples, two or more nozzles could be used to deposit the corresponding first and second pattern layers. The nozzles could move independent of each other.

Abstract: A curing system for printing of 3D objects having one or more sources of curing radiation moveably attached to and flanking at least one side of an extrusion head and extrusion nozzle wherein the extrusion head and extrusion nozzle and the at least one source of curing radiation act in unison as a single unit wherein curing of deposited curable material is applied concurrently with or immediately following deposition of the curable material.

Abstract: Described is a self-cleaning extrusion orifice assembly including an enclosure, a cylindrical body inserted into the enclosure and terminated by an extrusion orifice. The self-cleaning extrusion orifice assembly is operated by a pressurized air flow. The pressurized air flow flushes surfaces of some elements of self-cleaning extrusion orifice assembly removing debris that could be deposited on these surfaces. In addition, some elements of self-cleaning extrusion orifice assembly are configured to scrape extrusion process debris from the same surfaces.

Abstract: An apparatus and method for generating support structures to 3D objects. The support structure could be located in an inner space or cavity of a hollow 3D object. In some examples, where the inner structure cannot support the designated segment of the 3D object, the support structure could be implemented outwards.

Abstract: Various shielding systems to shield printer heads, extrusion nozzles and extrusion nozzle openings from direct or reflected impingement thereupon of curing radiation so that to prevent undesired inadvertent curing of material residues adhered to the external surface of the printer extrusion nozzle and/or inside the nozzle opening forming cured residues that may compromise the accuracy of the printing process.

Abstract: A method and apparatus for manufacturing of 3D objects. The apparatus includes a number of material deposition heads terminated by nozzles, of which one or two nozzles are configured to deposit a first material to form a first and second pattern layers. The pattern layers are laterally shifted from each other such that when the first and second pattern layers are deposited, a space (empty volume) with a varying cross section is formed. In some examples, two or more nozzles could be used to deposit the corresponding first and second pattern layers. The nozzles could move independent of each other.

Abstract: The current three-dimensional object manufacturing technique relies on the deposition of a pseudoplastic material in gel aggregate state. The gel flows through a deposition nozzle because the applied agitation and pressure shears the bonds and induces a breakdown in the material elasticity. The elasticity recovers immediately after leaving the nozzle, and the gel solidifies to maintain its shape and strength.

Abstract: A curing system for printing of 3D objects having one or more sources of curing radiation moveably attached to and flanking at least one side of an extrusion head and extrusion nozzle wherein the extrusion head and extrusion nozzle and the at least one source of curing radiation act in unison as a single unit wherein curing of deposited curable material is applied concurrently with or immediately following deposition of the curable material.

Abstract: Disclosed is an additive manufacturing device that facilitates the manufacturing of relatively large 3D objects at a short time. The device uses radiation-curable resin and radiation curing system. Layer shaping members are disclosed to provide both for shorter manufacturing time of an object, minimizing waste of resin and reduction of weight. Curing radiation sources are also designed to minimizing waste of resin and manufacturing time.

Abstract: A system for manufacture of a multi-colored three-dimensional object, comprising at least one tank configured to store a colorless pseudoplastic material at atmospheric pressure, at least one bidirectional pump, an extrusion nozzle having at least one opening and configured to draw thereinto at least a quantity of the color materials and/or colorless pseudoplastic material and extrude in image-wise manner the drawn material and a X-Y-Z movement system configured to move at least the extrusion nozzle in a three coordinate system wherein the extrusion nozzle draws and extrudes the pseudoplastic material through the same opening.

Abstract: Described is a high throughput machine for manufacture of large size 3D objects. The machine uses a combination of a large size main material dispensing head with a satellite lightweight material dispensing head. A motion system could move each material dispensing head along a path identical to the other dispensing head path or move it along a path different from the path of the other material dispensing head. Such complementary movement supports increase in machine throughput.

Abstract: An additive manufacturing device is disclosed that enables the manufacturing of 3D objects at a short time. The device uses multiple writing heads to write simultaneously different segments of the object and thus complete the object manufacture in a shorter time as compared to a one head additive manufacturing device.

Abstract: An apparatus for additive manufacturing of large 3D hollow objects with thin walls, includes a 3D hollow object material deposition module configured to deposit a portion of material forming at least a layer of a 3D hollow object wall; a 3D hollow object material solidifying module configured to solidify at least the portion of material forming at least a layer of the 3D hollow object wall; and a support material dispensing module configured to dispense a support material across a cross section of the 3D hollow object wall. The support material is dispensed separately prior to or concurrently with the deposition of the portion of material forming at least a layer of a 3D hollow object wall.

Abstract: The current three-dimensional object manufacturing technique relies on the deposition of a pseudoplastic material in gel aggregate state. The gel flows through a deposition nozzle because the applied agitation and pressure shears the bonds and induces a breakdown in the material elasticity. The elasticity recovers immediately after leaving the nozzle, and the gel solidifies to maintain its shape and strength.

Abstract: The current document discloses an apparatus and method that support manufacture of large 3D hollow objects or shells with thin walls including curved surfaces with high and low curvature change ratio and alleviate or significantly reduce the need for support structures. Further to this, introduction of support structures becomes a function of the curved surface curvature change ratio.

Abstract: An additive manufacturing device is disclosed that enables the manufacturing of 3D objects at a short time. The device uses multiple writing heads to write simultaneously different segments of the object and thus complete the object manufacture in a shorter time as compared to a one head additive manufacturing device.

Abstract: The current document discloses an apparatus and method that support manufacture of large 3D hollow objects or shells with thin walls including curved surfaces with high and low curvature change ratio and alleviate or significantly reduce the need for support structures. Further to this, introduction of support structures becomes a function of the curved surface curvature change ratio.