Abstract: A compressor maintenance monitoring and alert system for use with a compressor comprises a sensor unit including a housing, at least one vibration sensor and/or electrical impulse sensor, and a computer processor. The housing is constructed and arranged for being mounted or electrically coupled to the compressor. A processor of a mobile communication device receives compressor data transmitted by the sensor unit over a period of time, processes the received compressor data, determines if the received compressor data meets or exceeds scheduled maintenance tasks included in the look up tables, and displays required maintenance tasks on a display of the mobile communication device.

Abstract: A quick-connect coupler includes an input, a main body, an inner sleeve, a ball retainer, a valve, and outer and inner balls. The main body is coupled with the input. The inner sleeve is disposed in the interior chamber of the main body and is slidably coupled with the main body. The ball retainer defines an interior chamber and a second aperture. The ball retainer is disposed in the interior chamber of the main body and is slidably coupled with the main body. The valve defines a passageway and is disposed in the interior chamber of the ball retainer. The valve is slidably coupled with the input. The inner and outer balls are disposed in the first and second apertures. respectively. The interior chamber of the main body defines a first diameter. The interior chamber of the ball retainer defines a second diameter that is less than the first diameter.

Abstract: A pneumatic compressor is provided and includes a cylinder head having a first muffler cavity for drawing an intake air. Also included in the compressor is a compressor shroud including an inertial filter having a filter slot, and an integral muffler, wherein the inertial filter and the integral muffler are integrally formed within the compressor shroud.

Abstract: A compressor frame structure is provided for providing flow paths of cooling substance near an upper region of a cylinder, and includes a center ring on the frame structure having an opening for accommodating insertion of the cylinder, a plurality of flow channels near the upper region of the cylinder around an inner surface of the frame structure, and wherein the plurality of flow channels include a plurality of outer flow channels around an outer circumferential surface of the center ring, and a plurality of inner flow channels around an inner circumferential surface of the center ring.

Abstract: A wobble piston is provided to be used in an air compressor for providing compressed air, and includes a piston cap having a generally flat first plate and a peripheral edge extending downwardly from the first plate. A connecting support rod is connected to the piston cap, and a compression ring is clamped between the edge of the piston cap and the support rod in complementary fashion. Upon assembly between the cap and the support rod, the compression ring has an angled side wall that is bent upwardly inwardly at a predetermined obtuse angle relative to a longitudinal axis of a cylinder.

Abstract: An electric motor is provided, including a stator having two electromagnetic poles diametrically opposite each other, a rotor including a rotor core configured for being rotatably mounted with a shaft for rotation relative to the stator. The rotor core is formed by stacking a plurality of laminations each of which has a central hole and a plurality of generally radially extending teeth. The stator and the rotor have geometric attributes such that: R1=G*0.9968, wherein G is defined as thickness of a field yoke, and R1 is defined as a distance from an outside edge of a central hole to bases of the teeth. A compressor assembly is also provided that employs the present motor.

Abstract: A removable manifold for use with an air compressor unit having a main feed hose for dispensing compressed air, the manifold including a body, a hub disposed on the body defining a hub chamber, an inlet disposed on the body, the inlet defining an inlet chamber in fluid communication with the hub chamber, and the inlet being configured to engage the main feed hose, thereby providing fluid communication between the air compressor unit and the hub chamber, and an outlet disposed on the body, and defining an outlet chamber in fluid communication with the hub.

Abstract: An electric motor is provided, including a stator having two electromagnetic poles diametrically opposite each other, a rotor including a rotor core configured for being rotatably mounted with a shaft for rotation relative to the stator. The rotor core is formed by stacking a plurality of laminations each of which has a central hole and a plurality of generally radially extending teeth. The stator and the rotor have geometric attributes such that: R1=G*0.9968, wherein G is defined as thickness of a field yoke, and R1 is defined as a distance from an outside edge of a central hole to bases of the teeth. A compressor assembly is also provided that employs the present motor.

Abstract: An air compressor utilizing an electronic control system. A pneumatically controlled regulator is provided for controlling output pressure for an air compressor. Digital gauges are provided on the air compressor to replace conventional mechanical gauges. A variable speed motor is used, which in turn varies the speed of the pump. Tools are provided for an air compressor that are capable of transmitting a signal to the air compressor indicating a desired pressure and/or motor speed at which the air compressor is to operate.

Abstract: An air compressor utilizing an electronic control system. A pneumatically controlled regulator is provided for controlling output pressure for an air compressor. Digital gauges are provided on the air compressor to replace conventional mechanical gauges. A variable speed motor is used, which in turn varies the speed of the pump. Tools are provided for an air compressor that are capable of transmitting a signal to the air compressor indicating a desired pressure and/or motor speed at which the air compressor is to operate.