Patents Assigned to Material Innovations, LLC
  • Patent number: 11773592
    Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.
    Type: Grant
    Filed: October 1, 2020
    Date of Patent: October 3, 2023
    Assignee: Material Innovations LLC
    Inventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
  • Patent number: 11572646
    Abstract: An example composite building material includes one or more layers of polymeric fibers, binding agent, and optional fillers, and at least one surface layer of resin-impregnated paper disposed above and/or below the one or more layers. The one or more layers can include a core layer with longer polymeric fibers and top and bottom layers with shorter polymeric fibers. A method of manufacturing the composite building material includes forming the one or more layers, applying the at least one surface layer above and/or below the one or more layers, and heating and pressing the combined layers.
    Type: Grant
    Filed: March 30, 2021
    Date of Patent: February 7, 2023
    Assignee: Material Innovations LLC
    Inventors: Douglas G. Mancosh, Darrell J. Turner
  • Publication number: 20210348050
    Abstract: Chemical additives useful for hydraulic fracturing operation are comprising of lubricant/nonpolar solvents; hydro-dual-phobic domains as core encapsulated by emulsifiers as shell, suspended in water by hydrogel polymers as hydrophilic domains; soy protein isolate (SPI) and sweet rice flour were modified with crosslinking polymers of isocyanate as hydrophobic domains, which is incorporated into the frac fluid as a standard alone friction reducer solution or as an enhancer of frac fluid viscosity of the final frac fluid products in high salinity brines having a concentration as high as 25.0% at an ambient temperature at a downhole well temperature from 30 to 180° F.
    Type: Application
    Filed: March 3, 2021
    Publication date: November 11, 2021
    Applicant: Genesis Materials Innovations, LLC
    Inventors: Feipeng Liu, Yuning lai
  • Patent number: 10822798
    Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.
    Type: Grant
    Filed: April 12, 2019
    Date of Patent: November 3, 2020
    Assignee: Material Innovations LLC
    Inventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
  • Patent number: 10294666
    Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.
    Type: Grant
    Filed: March 29, 2017
    Date of Patent: May 21, 2019
    Assignee: Material Innovations LLC
    Inventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
  • Patent number: 9637920
    Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.
    Type: Grant
    Filed: July 24, 2014
    Date of Patent: May 2, 2017
    Assignee: Material Innovations LLC
    Inventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
  • Patent number: 8809406
    Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.
    Type: Grant
    Filed: August 29, 2012
    Date of Patent: August 19, 2014
    Assignee: Material Innovations LLC
    Inventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
  • Patent number: 8455558
    Abstract: A composite material produced from carpet waste and a binding agent, in intimate association, which material includes 25% and 99% carpet waste and between 1 and 25% binding agent. A method for manufacturing the composite material is also disclosed.
    Type: Grant
    Filed: January 4, 2011
    Date of Patent: June 4, 2013
    Assignee: Material Innovations LLC
    Inventors: Douglas Mancosh, James P. Przybylinski, David E. Murdock
  • Patent number: 8278365
    Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.
    Type: Grant
    Filed: March 22, 2011
    Date of Patent: October 2, 2012
    Assignee: Material Innovations LLC
    Inventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
  • Publication number: 20110097552
    Abstract: A composite material produced from carpet waste and a binding agent, in intimate association, which material includes 25% and 99% carpet waste and between 1 and 25% binding agent. A method for manufacturing the composite material is also disclosed.
    Type: Application
    Filed: January 4, 2011
    Publication date: April 28, 2011
    Applicant: Material Innovations, LLC
    Inventors: DOUGLAS MANCOSH, JAMES PRZYBYLINSKI, DAVID E. MURDOCK
  • Patent number: 7923477
    Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.
    Type: Grant
    Filed: August 29, 2007
    Date of Patent: April 12, 2011
    Assignee: Material Innovations LLC
    Inventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
  • Patent number: 7875655
    Abstract: A composite material produced from carpet waste and a binding agent, in intimate association, which material includes 25% and 99% carpet waste and between 1 and 25% binding agent. A method for manufacturing the composite material is also disclosed.
    Type: Grant
    Filed: August 31, 2006
    Date of Patent: January 25, 2011
    Assignee: Material Innovations, LLC
    Inventors: Douglas Mancosh, James Przybylinski, David E. Murdock
  • Publication number: 20070022905
    Abstract: A method of recycling memory foam includes shredding scrap memory foam into suitable particle sizes, mixing the shredded memory foam with high resilience and/or commodity flexible foam having comparable particle sizes, wherein the mixture is 20 to 80% by weight of shredded memory foam, and inserting the mixture into the liner of a cushion product, such as a pet bed. The liner and contained foam particle mixture may be inserted into an outer shipping cover and compressed for shipping and or storage. Further the shipping cover may be removed and the liner and foam particle mixture placed into an outer cushion cover prior to the liner returning to the full non-compressed state.
    Type: Application
    Filed: July 18, 2006
    Publication date: February 1, 2007
    Applicant: MATERIAL INNOVATIONS LLC
    Inventor: Gary Allen