Patents Assigned to Material Innovations, LLC
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Patent number: 11773592Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: GrantFiled: October 1, 2020Date of Patent: October 3, 2023Assignee: Material Innovations LLCInventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Patent number: 11572646Abstract: An example composite building material includes one or more layers of polymeric fibers, binding agent, and optional fillers, and at least one surface layer of resin-impregnated paper disposed above and/or below the one or more layers. The one or more layers can include a core layer with longer polymeric fibers and top and bottom layers with shorter polymeric fibers. A method of manufacturing the composite building material includes forming the one or more layers, applying the at least one surface layer above and/or below the one or more layers, and heating and pressing the combined layers.Type: GrantFiled: March 30, 2021Date of Patent: February 7, 2023Assignee: Material Innovations LLCInventors: Douglas G. Mancosh, Darrell J. Turner
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Publication number: 20210348050Abstract: Chemical additives useful for hydraulic fracturing operation are comprising of lubricant/nonpolar solvents; hydro-dual-phobic domains as core encapsulated by emulsifiers as shell, suspended in water by hydrogel polymers as hydrophilic domains; soy protein isolate (SPI) and sweet rice flour were modified with crosslinking polymers of isocyanate as hydrophobic domains, which is incorporated into the frac fluid as a standard alone friction reducer solution or as an enhancer of frac fluid viscosity of the final frac fluid products in high salinity brines having a concentration as high as 25.0% at an ambient temperature at a downhole well temperature from 30 to 180° F.Type: ApplicationFiled: March 3, 2021Publication date: November 11, 2021Applicant: Genesis Materials Innovations, LLCInventors: Feipeng Liu, Yuning lai
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Patent number: 10822798Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: GrantFiled: April 12, 2019Date of Patent: November 3, 2020Assignee: Material Innovations LLCInventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Patent number: 10294666Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: GrantFiled: March 29, 2017Date of Patent: May 21, 2019Assignee: Material Innovations LLCInventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Patent number: 9637920Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: GrantFiled: July 24, 2014Date of Patent: May 2, 2017Assignee: Material Innovations LLCInventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Patent number: 8809406Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: GrantFiled: August 29, 2012Date of Patent: August 19, 2014Assignee: Material Innovations LLCInventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Patent number: 8455558Abstract: A composite material produced from carpet waste and a binding agent, in intimate association, which material includes 25% and 99% carpet waste and between 1 and 25% binding agent. A method for manufacturing the composite material is also disclosed.Type: GrantFiled: January 4, 2011Date of Patent: June 4, 2013Assignee: Material Innovations LLCInventors: Douglas Mancosh, James P. Przybylinski, David E. Murdock
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Patent number: 8278365Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: GrantFiled: March 22, 2011Date of Patent: October 2, 2012Assignee: Material Innovations LLCInventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Publication number: 20110097552Abstract: A composite material produced from carpet waste and a binding agent, in intimate association, which material includes 25% and 99% carpet waste and between 1 and 25% binding agent. A method for manufacturing the composite material is also disclosed.Type: ApplicationFiled: January 4, 2011Publication date: April 28, 2011Applicant: Material Innovations, LLCInventors: DOUGLAS MANCOSH, JAMES PRZYBYLINSKI, DAVID E. MURDOCK
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Patent number: 7923477Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: GrantFiled: August 29, 2007Date of Patent: April 12, 2011Assignee: Material Innovations LLCInventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Patent number: 7875655Abstract: A composite material produced from carpet waste and a binding agent, in intimate association, which material includes 25% and 99% carpet waste and between 1 and 25% binding agent. A method for manufacturing the composite material is also disclosed.Type: GrantFiled: August 31, 2006Date of Patent: January 25, 2011Assignee: Material Innovations, LLCInventors: Douglas Mancosh, James Przybylinski, David E. Murdock
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Publication number: 20070022905Abstract: A method of recycling memory foam includes shredding scrap memory foam into suitable particle sizes, mixing the shredded memory foam with high resilience and/or commodity flexible foam having comparable particle sizes, wherein the mixture is 20 to 80% by weight of shredded memory foam, and inserting the mixture into the liner of a cushion product, such as a pet bed. The liner and contained foam particle mixture may be inserted into an outer shipping cover and compressed for shipping and or storage. Further the shipping cover may be removed and the liner and foam particle mixture placed into an outer cushion cover prior to the liner returning to the full non-compressed state.Type: ApplicationFiled: July 18, 2006Publication date: February 1, 2007Applicant: MATERIAL INNOVATIONS LLCInventor: Gary Allen