Patents Assigned to MATERION CORPORATION
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Patent number: 11827569Abstract: A process of synthesizing a yttrium aluminum garnet (YAG) powder. The process comprises introducing powders of yttria and silica to form a powder mixture, wherein alumina is not added to the powder mixture. Milling the powder mixture in the presence of an alumina grinding media and a solvent forms a powder slurry. Processing the powder slurry forms a green compact. Calcining the green compact at a temperature of from 1100° C. to 1650° C. for greater than 8 hours in air to 50% or less theoretical density forms a YAG compact of at least 92 wt % Y3Al5O12. Milling the YAG compact, without a grinding media, and drying produces the YAG powder. Processes further include introducing a dopant to the powder mixture to produce doped YAG powder.Type: GrantFiled: January 28, 2022Date of Patent: November 28, 2023Assignee: Materion CorporationInventors: Sekyung Chang, Mario E. Cota, Robert E. Kusner, Fritz Grensing
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Publication number: 20230364662Abstract: Systems and methods for reducing the thickness of a strip of an aluminum-based material are disclosed. The aluminum-based material is pre-heated before running the material through a warm rolling process. The systems include devices for pre-heating, which can include a heated payoff station or a dedicated pre-heating station that applies heated rolls or acts as a heated tunnel.Type: ApplicationFiled: July 25, 2023Publication date: November 16, 2023Applicant: MATERION CORPORATIONInventor: Karl R. ZIEGLER
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Publication number: 20230357904Abstract: A reinforced alloy comprising reinforcement particles (fine and/or coarse) for a bracket that provides enhanced theft deterrence and lightweight. The bracket may be used for a lock for a personal transportation vehicle.Type: ApplicationFiled: May 5, 2023Publication date: November 9, 2023Applicant: MATERION CORPORATIONInventors: Andreas Frehn, Andrew Tarrant
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Patent number: 11779979Abstract: Systems and methods for reducing the thickness of a strip of an aluminum-based material are disclosed. The aluminum-based material is pre-heated before running the material through a warm rolling process. The systems include devices for pre-heating, which can include a heated payoff station or a dedicated pre-heating station that applies heated rolls or acts as a heated tunnel.Type: GrantFiled: May 6, 2019Date of Patent: October 10, 2023Assignee: Materion CorporationInventor: Karl R. Ziegler
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Patent number: 11782262Abstract: A light converter and method of manufacture is provided. A light conversion layer (301), comprising light conversion particles (301a) in a binding material (301b) is provided for generating emission light from excitation light incident on the light conversion layer (301). A planarization layer (304) is on a surface of the light conversion layer (301) and at least one optical coating (305) is part of or on a surface of the planarization layer (304) that is relatively smooth in comparison with the surface of the light conversion layer (301).Type: GrantFiled: March 2, 2016Date of Patent: October 10, 2023Assignee: MATERION CORPORATIONInventors: David Zhang, Ying Cao, Lennon Li, Shengyuan Bai
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Patent number: 11762137Abstract: An apparatus (e.g., a multi-spectral optical filter array, an optical wafer, an optical component) has an aperture mask printed directly thereon, the aperture mask including a positive or negative photoresist. The apparatus includes a substrate having the aperture mask printed on at least one of a light entrance surface or a light exit surface of the substrate so as to provide an aperture over a portion of the substrate. The photoresist from which the aperture mask is formed is photo-definable or non-photo-definable, and is deposited/printed to form the aperture mask on the substrate.Type: GrantFiled: January 26, 2022Date of Patent: September 19, 2023Assignee: MATERION CORPORATIONInventor: Kevin R. Downing
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Patent number: 11725463Abstract: A cold worked and spinodally-hardened copper alloy comprising from about 8 to about 20 wt % nickel, and from about 5 to about 11 wt % tin, the remaining balance being copper, and having a 0.2% offset yield strength of at least 75 ksi, is used to form a sucker rod coupling or subcoupling. Each coupling is formed from a core having two ends, each end having an internal thread. These box ends engage the pin of a sucker rod or other rod. The exterior surface of the core includes grooves running between the two ends.Type: GrantFiled: April 15, 2021Date of Patent: August 15, 2023Assignee: Materion CorporationInventors: William D. Nielsen, Diane M. Nielsen, Fritz C. Grensing
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Publication number: 20230203622Abstract: An Al—Sc alloy sputtering target. The target comprising from 1.0 at % to 65 at % scandium and from 35 at % to 99 at % aluminum and having a microstructure including a first aluminum matrix phase and a second phase dispersed uniformly therethrough. The second phase comprises one or more compounds corresponding to the formula ScxAly, where x is from 1 to 2 and y is from 0 to 3.Type: ApplicationFiled: June 3, 2021Publication date: June 29, 2023Applicant: MATERION CORPORATIONInventors: David Peter Van Heerden, Katharine S. Gardinier, Robert S. Bailey
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Patent number: 11685969Abstract: The present disclosure relates to an electrode for measuring an analyte. The electrode includes a first base layer, a first electrode layer upon the first base layer, and a second base layer. The first electrode layer is arranged between the first base layer and the second base layer. The first base layer includes a conductive metal, a conductive metal alloy, or carbon. The first electrode layer includes ruthenium metal, a ruthenium based metal alloy, nickel metal, or a nickel based metal alloy. The first base layer is made of different elements than the first electrode layer. The first base layer is more conductive than the first electrode layer.Type: GrantFiled: June 28, 2022Date of Patent: June 27, 2023Assignee: MATERION CORPORATIONInventors: Ethan Fontaine, Jerome Farquharson, Russell A. Stroud
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Publication number: 20230187866Abstract: A layered structure for forming charging terminals for high power applications. In some embodiments, the layered structure may include a substrate and a contact layer disposed over at least a portion of the substrate. The substrate may have a conductivity greater than 40% International Annealed Copper Standard (IACS). The contact layer may demonstrate a coefficient of friction of less than 1.4, such as from 0.1 to 1.4, as measured in accordance with American Society of Testing and Materials (ASTM) G99-17. The contact layer may include a precious-metal-based alloy, such as a silver-samarium alloy.Type: ApplicationFiled: January 27, 2021Publication date: June 15, 2023Applicant: MATERION CORPORATIONInventors: Joseph G. KAISER, Alejandro J. LLUBERES
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Publication number: 20230151474Abstract: Processes are disclosed for forming beryllium-copper metal rings having a fine and uniform grain structure. A raw BeCu casting is pre-forged and turned to form a BeCu billet. The BeCu billet is subjected to various heat treatment and cooling cycles to obtain/maintain combinations of advantageous material properties. Generally, the BeCu billet is preheated, hot worked via forging, heated again, hot worked again via ring rolling followed by air cooling, solution annealed followed by quenching, and heated a final time followed by air cooling.Type: ApplicationFiled: January 20, 2023Publication date: May 18, 2023Applicant: MATERION CORPORATIONInventors: Jeffrey M. Schirm, Christopher W. Damschroder, Edward B. Longenberger, Jeffrey A. McBride
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Patent number: 11643713Abstract: A spinodal copper-nickel-tin alloy with a combination of improved impact strength, yield strength, and ductility is disclosed. The alloy is formed by process treatment steps including solution annealing, cold working and spinodal hardening. These include such processes as a first heat treatment/homogenization step followed by hot working, solution annealing, cold working, and a second heat treatment/spinodally hardening step. The spinodal alloys so produced are useful for applications demanding enhanced strength and ductility such as for pipes and tubes used in the oil and gas industry.Type: GrantFiled: October 20, 2020Date of Patent: May 9, 2023Assignee: Materion CorporationInventors: W. Raymond Cribb, Chad A. Finkbeiner, Fritz C. Grensing
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Patent number: 11624494Abstract: A white light source includes a light source and a phosphor conversion component. The light source emits short wavelength light peaked at a peak wavelength of 570 nanometers or shorter. The phosphor conversion component includes a light conversion layer comprising a phosphor effective to convert the short wavelength light to converted light. The light conversion layer includes light passages comprising openings or passage material that does not comprise the phosphor and is light transmissive for the short wavelength light. The light source is disposed respective to the phosphor conversion component so as to illuminate the light conversion layer with the emitted short wavelength light and to pass the short wavelength light through the light passages.Type: GrantFiled: August 8, 2022Date of Patent: April 11, 2023Assignee: MATERION CORPORATIONInventor: Michael P. Newell
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Publication number: 20220415631Abstract: A sputtering target comprising a target insert comprising a target metal compound and a skirt structure including a primary skirt and a secondary skirt. The primary skirt is disposed adjacent least a portion of a secondary skirt and comprises a first metal compound. The secondary skirt comprises a second metal compound that is different from the first metal compound.Type: ApplicationFiled: June 24, 2022Publication date: December 29, 2022Applicant: Materion CorporationInventors: Matthew FISHER, James Guerrero, Chen Wang
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Publication number: 20220403176Abstract: Molybdenum oxychloride consolidated masses, comprising molybdenum oxychloride and less than 10 wt % binder. The consolidated masses have a bulk density greater than 0.85 g/cc.Type: ApplicationFiled: October 20, 2020Publication date: December 22, 2022Applicant: MATERION CORPORATIONInventors: Brendan J. LIDDLE, Katharine S. GARDINIER, Timothy LANDVATTER
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Patent number: 11520137Abstract: A phosphor wheel comprises a disk, a wavelength conversion layer comprising phosphor disposed on the disk, and an impeller disposed on the disk. The impeller comprises vanes which are shaped as airfoils with each vane oriented to drive outward airflow across the disk and across the wavelength conversion layer when the disk is rotated in the rotation direction. The wavelength conversion layer may be disposed at a larger radial position than the impeller on the disk, and may optionally be an annular wavelength conversion layer. In operation, a light source is arranged to output a pump beam impinging on the wavelength conversion layer while the disk rotates.Type: GrantFiled: July 27, 2018Date of Patent: December 6, 2022Assignee: MATERION CORPORATIONInventors: Shengyuan Bai, Guanghui Fu, Qiming Li
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Patent number: 11499206Abstract: The present disclosure relates to electrodes for biosensors. An electrode is made from a stack including (A) a layer made from ruthenium metal, a ruthenium-based alloy, nickel metal, or a nickel-based alloy; and (B) a layer made from a conductive metal or conductive metal alloy or carbon. The resulting electrode stack has physical and electrical property advantages when compared with existing pure metal electrodes.Type: GrantFiled: April 18, 2019Date of Patent: November 15, 2022Assignee: MATERION CORPORATIONInventors: Ethan Fontaine, Jerome Farquharson, Russell A. Stroud
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Publication number: 20220359351Abstract: A microelectronics package assembly and process of making same are disclosed. The flange has an upper surface and a first coating disposed on the upper surface of the flange. The insulator has a bottom surface for mounting onto the flange and an upper surface opposite the bottom surface. A second coating is disposed on the bottom surface of the insulator and a third coating disposed on the upper surface of the insulator. The first coating, the second coating, and the third coating each have a thickness of less than or equal to 1 micron. At least one of the first coating, the second coating, and the third coating is applied via at least one of physical vapor deposition, atomic deposition, or chemical deposition.Type: ApplicationFiled: May 5, 2022Publication date: November 10, 2022Applicant: Materion CorporationInventors: Ramesh KOTHANDAPANI, Christopher Johnson, ZhenWei Tee, Noel De Leon, SinLi Tan
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Patent number: 11480540Abstract: The present disclosure relates to metal alloys for biosensors. An electrode is made from ruthenium metal or a ruthenium-based alloy. The resulting electrode has physical and electrical property advantages when compared with existing pure metal electrodes.Type: GrantFiled: May 6, 2020Date of Patent: October 25, 2022Assignee: MATERION CORPORATIONInventors: Kevin V. Goodwin, Robert R. Newton, Ian S. Tribick, Ethan Fontaine
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Patent number: 11474422Abstract: Wavelength conversion elements formed from phosphors and dielectric interference particles dispersed in a host material, either in a single layer or in separate layers, are disclosed. Optical light conversion devices having such wavelength conversion elements, methods of making such wavelength conversion elements, and methods of using such wavelength conversion elements are also disclosed.Type: GrantFiled: July 25, 2019Date of Patent: October 18, 2022Assignee: MATERION CORPORATIONInventors: Robert Sprague, Michael P. Newell