Abstract: A three-dimensional molding method in which both a support material 2 and a test piece 3 are separately joined to partial regions of a part to be produced 1, which is molded by dispersion of a powder by traveling of a squeegee and sintering of the powder by irradiation of a laser beam or an electron beam, or the test piece 3 is separately joined to a plurality of the support materials 2, or the test piece 3 is joined to a partial region of the part to be produced 1 to mold the support material 2 and the test pieces 3 in the same step.

Abstract: A coolant processing apparatus removes sludge from a coolant discharged from a machine tool. The coolant processing apparatus includes a first reservoir and a second reservoir provided in a tank for retaining the coolant. The first reservoir includes a flow path in which the discharged coolant flows, and a portion downstream of the flow path to retain the coolant such that the sludge remains in the first reservoir. The flow path has at least one bend to bend a flow of the coolant at least once in a horizontal direction. The second reservoir retains the coolant flowing out from the first reservoir. A boundary wall is provided between the first and second reservoirs, at a location downstream of the at least one bend of the flow path, and has such a height that allows a supernatant of the coolant in the first reservoir to flow into the second reservoir.

Abstract: A method for supplying cutting oil which is able to attain the above object by adopting the following processes in a machine tool for cutting work pieces. a. setting of individual cutting times to each work piece and selection of cutting oil to be used, b. setting of a quantity of the cutting oil supplied per unit time to a cutting area where the cutting oil selected by the process a is used, c. supplying the cutting oil to a cutting-oil tank, with a state kept that the cutting oil remains in the cutting-oil tank, and d. supplying the cutting oil to the cutting area on cutting each of the work pieces by setting a quantity of the cutting oil as a quantity obtained by multiplying individual cutting times according to the process a with a cutting quantity per individual unit times according to the process b.

Abstract: A three-dimensional object shaping method includes the steps of a powder layer forming step, a sliding step of a squeegee on the supplied powder, and a sintering step of irradiating the powder layer, all successively repeated, wherein after dividing shaping regions into a plurality of laminating units, each laminating unit of the plurality of laminating units is divided into an inside region including a maximum prearranged sintering region, and an outside region not including the maximum prearranged sintering region, and wherein the squeegee sliding speed in the outside region is set to be greater than the sliding speed in the inside region.

Abstract: A method for producing a three-dimensional shaped product that employs a shaping method based on dispersion of powder by a squeegee and irradiation onto a powder layer with a laser beam or electron beam, includes the following steps: 1. Setting an upper limit value and lower limit value for the amount of circulation passing through an anemometer, and an adjusting value within this range; 2. Measuring the amount of circulation and effecting control as follows: (1) When the measured value is between the upper limit value and lower limit value, the rotational speed of the blower fan is maintained, and (2) When the measured value has fallen below the lower limit value due to clogging of a filter, the rotational speed of the fan is increased and the rotational speed is selected at the stage where the measured value has reached the adjusting value, and the rotational speed is maintained.

Abstract: A support for supporting a workpiece from below efficiently while reducing the amount of necessary materials, and a shaping method for shaping the workpiece and support efficiently includes a hollow state support for supporting a workpiece from below, and the hollow state support has a lattice form with crossing of straight linear or curved columnar bodies, wherein a sintered strength at a connecting region with the workpiece is lower than the sintered strength at the other regions.

Abstract: A three-dimensional shaping method in which the powder supplying blade 2 is able to travel without any problems, in which a control system stores in advance a fine sintered region 11 so that any one of a cross-sectional area or a mean diameter in the horizontal direction, a shaping width and an undercut angle at the end is equal to or less than a predetermined extent, or the control system makes a determination in a sintering step, for said each element, so in the case of the raised sintered portions 12 forming on the upper side of the sintered region 11, a rotating cutting tool 3 cuts the raised sintered portions 12 entirely or partially, thereby achieving the object.

Abstract: A machine tool operation monitoring system which detects an abnormal operation of a machine tool 1 and in which when the operation of each machine tool 1 exceeds a normal operating range of each machine tool 1 and/or when a moving state of a constituent portion of the machine tool 1 and a material exceeds a normal range, wherein the machine tool 1 breaking out an operation abnormality is identified by any one of the following operations: a. monitoring an image obtained by projecting reflected light from a reflecting display plate 22 provided for each machine tool 1 onto a camera 31; and b. monitoring a difference in projecting direction of emitted light from a lamp 21 provided for each machine tool 1 onto an optical sensor 32.

Abstract: A method for supplying cutting oil which is able to attain the above object by adopting the following processes in a machine tool for cutting work pieces. a. setting of individual cutting times to each work piece and selection of cutting oil to be used, b. setting of a quantity of the cutting oil supplied per unit time to a cutting area where the cutting oil selected by the process a is used, c. supplying the cutting oil to a cutting-oil tank, with a state kept that the cutting oil remains in the cutting-oil tank, and d. supplying the cutting oil to the cutting area on cutting each of the work pieces by setting a quantity of the cutting oil as a quantity obtained by multiplying individual cutting times according to the process a with a cutting quantity per individual unit times according to the process b.

Abstract: A method for producing a three-dimensional shaped product based on dispersion of powder by a squeegee and irradiation of the powder layer with a laser beam or electron beam, including the steps of installing a suction device that suctions fumes generated from the powder layer, in a state surrounding the entire periphery of a shaping table, and selecting a suction reference position at the shortest distance from the irradiation reference position currently moved and worked in a prescribed time range.

Abstract: A support for supporting a workpiece from below efficiently while reducing the amount of necessary materials, and a shaping method for shaping the workpiece and support efficiently includes a hollow state support for supporting a workpiece from below, and the hollow state support has a lattice form with crossing of straight linear or curved columnar bodies, wherein a sintered strength at a connecting region with the workpiece is lower than the sintered strength at the other regions.

Abstract: A pallet changing apparatus adopting a table 4 capable of moving back from and forth for a side of a turning shaft 1 and having a oscillating portion 41 for placing workpieces W, W by means of pallets P, P so as to oscillate freely by an upright portion 42 at the leading end of the table 4, wherein the turning shaft 1 covers a turning supporting portion 11 at its lower end side and turns together with a pallet changing arm 3 and moves freely in a vertical direction, and an insertion and removal hollow space 20 is provided, at the covering region, and allows the upright portion 42 to be inserted into the insertion and removal hollow space 20 and removed from the insertion and removal hollow space 20.

Abstract: A three-dimensional shaping method utilizing a powder layer forming step, and a sintering step with a laser beam or electron beam, the method including the steps of a) measuring a light intensity of sparks and photographing the sparks generated with fly-off of powder caused by irradiation of the beam over the entire periphery of the sintering region, b) commanding to continue sintering within the next time unit or the next powder layer forming step, when it is detected that the region width and light intensity are within the standard ranges for a given time unit, and c) commanding to cancel sintering in the next time unit or the next powder layer forming step when a sintering defect has occurred, when it is detected that a condition has occurred in which the region width and light intensity deviate from the standard ranges for a given time unit.

Abstract: A method for a three-dimensional shaped product produced by lamination, irradiation-based sintering and cutting, when undercut regions are present, comprising the steps of: 1. setting a model for the three-dimensional shaped product; 2. selecting a standard of undercut angle; 3. rotating the model in angle units; 4. calculating a total projected area on a horizontal plane of the undercut regions having angles crossing the horizontal plane which are smaller angles than a standard of undercut angle; 5. selecting a rotation angle such that the total projected area is either smallest or a prescribed standard value is reached; 6. when a minimum total area in step 5 is larger than a predetermined standard value or all of the total projected area in step 4 is larger than the predetermined standard value, sending a command to set a shaping region of a support section for supporting the undercut region.

Abstract: In metal powder processing equipment where metal powder is sequentially laminated on a table inside a chamber and laser beam melting or electron beam melting, and shaping by a cutting tool subsequent to the melting are performed, unmolded powder remaining at the time of the melting and cut powder generated by the cutting can be scattered by generating air flow with respect to the cutting tool from either side of a main shaft or a tool holder. As a result, life of the cutting tool is prolonged and quality of a cut surface can be improved.

Abstract: A three-dimensional shaping method utilizing a powder layer forming step, and a sintering step with a laser beam or electron beam, the method including the steps of a) measuring the reflection intensity of the beam irradiated in each sintering step, or the reflection intensity of other light, b) commanding to continue sintering within the next time unit, or when the next powder layer forming step is given, when it has been detected that the reflection intensity of the step a) is within a standard range for a given time unit, and, c) judging that a sintering defect has been produced, and commanding to cancel sintering in the next time unit, or when the next powder layer forming step is given, when it is detected that a condition has occurred in which the reflection intensity of step a) deviates from the standard range for a given time unit.

Abstract: A cutting tool 1 includes a cutting edge equipped with a helically curved groove 2 at a side outer periphery in the longitudinal direction, and a coolant passage pipe 3 extended internally and communicatively connected with ejection holes 4 of coolant arranged inside the groove 2 by way of a coolant passage pipe 31 branched from the coolant passage pipe 3 extended around a rotation center axis along the longitudinal direction or along the helically curved groove.

Abstract: A pallet changing apparatus which adopts a table 4 that is able to move back and forth in relation to a turning shaft 1 and has a oscillating portion 41 for placing workpieces W, W? by way of pallets P, P? so as to oscillate freely by a rising portion 42 at the leading end of the table, and a bridging extending portion 31 which bridges a supporting portion of pallet P or P? in a pallet changing arm 3 with both sides of the turning shaft 1 forming a shape of covering across the upper side of the rising portion 42 at a stage of the table 4 transferring pallet P.

Abstract: A pallet changing apparatus adopting a table 4 capable of moving back from and forth for a side of a turning shaft 1 and having an oscillating portion 41 for placing workpieces W, W? by means of pallets P, P? so as to oscillate freely by a rising portion 42 at the leading end of the table 4, wherein the turning shaft 1 covers a turning supporting portion 11 at its lower end side and turns together with a pallet changing arm 3 and moves freely in a vertical direction, and an insertion and removal hole 20 is provided, at the covering region, and allows the rising portion 42 to be inserted into the insertion and removal hole 20 and removed from the insertion and removal hole 20.

Abstract: A method for supplying cutting oil in a machine tool for cutting work pieces, including the steps of retaining cutting oil in a minimum reference quantity or an initial reference quantity in the cutting-oil tank, measuring a supply quantity per unit time q of the cutting oil flowing out from the cutting-oil tank and supplied to a cutting area of work pieces, either supplying the cutting oil to the cutting-oil tank by a quantity per unit time q? larger than q and the supply is stopped in the case where the cutting-oil tank is filled, and the supplying and stopping are repeated as necessary, or supplying the cutting oil to the cutting-oil tank by a quantity per unit time equal to the supply quantity per unit time q.