Abstract: A method for setting a gap dimension of a gap between a die cutting cylinder and a counter pressure cylinder of a rotary die cutting device includes providing a control system including a controller, at least one sensor, and an adjusting device actuated by the control system. The method further includes actuating the adjusting device in response to the at least one sensor sensing a deviation of a web being processed from a desired state which includes a set of one or more detectable parameters with quantifiable and measurable variables, thereby setting the gap dimension between the rotary die cutting device and the counter pressure cylinder, in which actuating the adjusting device is achieved as a result of the control system operating in a closed feedback loop. The method further includes sensing by the at least one sensor occurring with or without disruption of operation of the rotary die cutting device.

Abstract: A web handling system is described, including a plurality of web handling controllers and a web handling process logic controller networked to form a ring network. A processor of the web handling process logic controller being configured to determine whether a fault exists within the ring network, and responsive to determining that a fault exists within the ring network, to generate and send signals throughout the ring network to switch the configuration of the ring network to at least one linear network.

Abstract: A web handling system is described, including a plurality of web handling controllers and a web handling process logic controller networked to form a ring network. A processor of the web handling process logic controller being configured to determine whether a fault exists within the ring network, and responsive to determining that a fault exists within the ring network, to generate and send signals throughout the ring network to switch the configuration of the ring network to at least one linear network.

Abstract: A sensor controller for web handling applications is described. The sensor controller is provided with a first port, a second port, a computer readable medium, and a processor. The first port receives a sequence of data frames capturing an area of a material web having a width to height ratio between 0.10 and 100. The computer readable medium stores logic indicative of identifying properties of a first group of data points of a feature of the material web extending in a web direction of travel. The processor scans the sequence of data frames to locate a transition between a property of the first group of data points and a property of a second group of data points in the data frames and generates a series of location signals indicative of lateral locations of the transition within the data frames. The second port outputs the location signals.