Patents Assigned to MaxPower Semiconductor
  • Publication number: 20150214336
    Abstract: Methods and systems for power semiconductor devices integrating multiple trench transistors on a single chip. Multiple power transistors (or active regions) are paralleled, but one transistor has a lower threshold voltage. This reduces the voltage drop when the transistor is forward-biased. In an alternative embodiment, the power device with lower threshold voltage is simply connected as a depletion diode, to thereby shunt the body diodes of the active transistors, without affecting turn-on and ON-state behavior.
    Type: Application
    Filed: April 2, 2015
    Publication date: July 30, 2015
    Applicant: MaxPower Semiconductor, Inc.
    Inventors: Mohamed N. Darwish, Jun Zeng, Richard A. Blanchard
  • Patent number: 9093522
    Abstract: A power MOSFET cell includes an N+ silicon substrate having a drain electrode. A low dopant concentration N-type drift layer is grown over the substrate. Alternating N and P-type columns are formed over the drift layer with a higher dopant concentration. An N-type layer, having a higher dopant concentration than the drift region, is then formed and etched to have sidewalls. A P-well is formed in the N-type layer, and an N+ source region is formed in the P-well. A gate is formed over the P-well's lateral channel and next to the sidewalls as a vertical field plate. A source electrode contacts the P-well and source region. A positive gate voltage inverts the lateral channel and increases the conduction along the sidewalls. Current between the source and drain flows laterally and then vertically through the various N layers. On resistance is reduced and the breakdown voltage is increased.
    Type: Grant
    Filed: July 22, 2014
    Date of Patent: July 28, 2015
    Assignee: MaxPower Semiconductor, Inc.
    Inventors: Jun Zeng, Mohamed N. Darwish, Kui Pu, Shih-Tzung Su
  • Patent number: 9076861
    Abstract: Power devices which include trench Schottky barrier diodes and also (preferably) trench-gate transistors. Isolation trenches flank both the gate regions and the diode mesas, and have an additional diffusion below the bottom of the isolation trenches. The additional diffusion helps to reduce the electric field (and leakage), when the device is in the OFF state, at both the Schottky barrier and at the body diode.
    Type: Grant
    Filed: March 10, 2014
    Date of Patent: July 7, 2015
    Assignee: MaxPower Semiconductor, Inc.
    Inventors: Mohamed N. Darwish, Jun Zeng, Richard A. Blanchard
  • Patent number: 9048118
    Abstract: Methods and systems for power semiconductor devices integrating multiple quasi-vertical transistors on a single chip. Multiple power transistors (or active regions) are paralleled, but one transistor has a lower threshold voltage. This reduces the voltage drop when the transistor is forward-biased. In an alternative embodiment, the power device with lower threshold voltage is simply connected as a depletion diode, to thereby shunt the body diodes of the active transistors, without affecting turn-on and ON-state behavior.
    Type: Grant
    Filed: February 4, 2013
    Date of Patent: June 2, 2015
    Assignee: MaxPower Semiconductor Inc.
    Inventors: Mohamed N. Darwish, Jun Zeng, Richard A. Blanchard
  • Patent number: 9024379
    Abstract: Methods and systems for power semiconductor devices integrating multiple trench transistors on a single chip. Multiple power transistors (or active regions) are paralleled, but one transistor has a lower threshold voltage. This reduces the voltage drop when the transistor is forward-biased. In an alternative embodiment, the power device with lower threshold voltage is simply connected as a depletion diode, to thereby shunt the body diodes of the active transistors, without affecting turn-on and ON-state behavior.
    Type: Grant
    Filed: February 4, 2013
    Date of Patent: May 5, 2015
    Assignee: MaxPower Semiconductor Inc.
    Inventors: Mohamed N. Darwish, Jun Zeng, Richard A. Blanchard
  • Publication number: 20150076593
    Abstract: Lateral power devices where immobile electrostatic charge is emplaced in dielectric material adjoining the drift region. A shield gate is interposed between the gate electrode and the drain, to reduce the Miller charge. In some embodiments the gate electrode is a trench gate, and in such cases the shield electrode too is preferably vertically extended.
    Type: Application
    Filed: September 16, 2013
    Publication date: March 19, 2015
    Applicant: MaxPower Semiconductor, Inc.
    Inventors: Mohamed N. Darwish, Jun Zeng
  • Patent number: 8962426
    Abstract: A method of manufacturing a semiconductor device includes providing a semiconductor layer of a first conductivity type and forming a semiconductor layer of a second conductivity type thereon. The method also includes forming an insulator layer on the semiconductor layer of the second conductivity type, etching a trench into at least the semiconductor layer of the second conductivity type, and forming a thermal oxide layer in the trench and on the semiconductor layer of the second conductivity type. The method further includes implanting ions into the thermal oxide layer, forming a second insulator layer, removing the second insulator layer from a portion of the trench, and forming an oxide layer in the trench and on the epitaxial layer. Moreover, the method includes forming a material in the trench, forming a second gate oxide layer over the material, and patterning the second gate oxide layer.
    Type: Grant
    Filed: December 17, 2013
    Date of Patent: February 24, 2015
    Assignee: MaxPower Semiconductor Inc.
    Inventor: Mohamed N. Darwish
  • Patent number: 8957473
    Abstract: MOS-gated devices, related methods, and systems for vertical power and RF devices including an insulated trench and a gate electrode. A body region is positioned so that a voltage bias on the gate electrode will cause an inversion layer in the body region. Permanent electrostatic charges are included in said insulation material. A conductive shield layer is positioned above the insulated trench, to reduce parasitic capacitances.
    Type: Grant
    Filed: January 7, 2013
    Date of Patent: February 17, 2015
    Assignee: MaxPower Semiconductor Inc.
    Inventors: Mohamed N. Darwish, Jun Zeng
  • Patent number: 8946769
    Abstract: A lateral device includes a gate region connected to a drain region by a drift layer. An insulation region adjoins the drift layer between the gate region and the drain region. Permanent charges are embedded in the insulation region, sufficient to cause inversion in the insulation region.
    Type: Grant
    Filed: January 30, 2014
    Date of Patent: February 3, 2015
    Assignee: MaxPower Semiconductor Inc.
    Inventors: Mohamed N. Darwish, Amit Paul
  • Patent number: 8907412
    Abstract: A semiconductor device includes a semiconductor layer of a first conductivity type and a semiconductor layer of a second conductivity type formed thereon. The semiconductor layer of the second conductivity type is characterized by a first thickness. The semiconductor device includes a set of trenches having a predetermined depth and extending into the semiconductor layer of the second conductivity type, thereby defining interfacial regions disposed between the semiconductor layer of the second conductivity type and each of the trenches. The trenches comprises a distal portion consisting essentially of a dielectric material disposed therein and a proximal portion comprising the dielectric material and a gate material disposed interior to the dielectric material in the proximal portion of the trench. The semiconductor device further includes a source region coupled to the semiconductor layer of the second conductivity type.
    Type: Grant
    Filed: September 16, 2013
    Date of Patent: December 9, 2014
    Assignee: MaxPower Semiconductor Inc.
    Inventor: Mohamed N. Darwish
  • Patent number: 8890238
    Abstract: Power semiconductor devices, and related methods, where majority carrier flow is divided into paralleled flows through two drift regions of opposite conductivity types.
    Type: Grant
    Filed: February 19, 2013
    Date of Patent: November 18, 2014
    Assignee: MaxPower Semiconductor, Inc.
    Inventors: Mohamed N. Darwish, Jun Zeng, Richard A. Blanchard
  • Patent number: 8847307
    Abstract: Power devices using refilled trenches with permanent charge at or near their sidewalls. These trenches extend vertically into a drift region.
    Type: Grant
    Filed: December 4, 2012
    Date of Patent: September 30, 2014
    Assignee: MaxPower Semiconductor, Inc.
    Inventors: Mohamed N. Darwish, Jun Zeng, Richard A. Blanchard
  • Publication number: 20140252463
    Abstract: Power devices which include trench Schottky barrier diodes and also (preferably) trench-gate transistors. Isolation trenches flank both the gate regions and the diode mesas, and have an additional diffusion below the bottom of the isolation trenches. The additional diffusion helps to reduce the electric field (and leakage), when the device is in the OFF state, at both the Schottky barrier and at the body diode.
    Type: Application
    Filed: March 10, 2014
    Publication date: September 11, 2014
    Applicant: MaxPower Semiconductor, Inc.
    Inventors: Mohamed N. Darwish, Jun Zeng, Richard A. Blanchard
  • Publication number: 20140239390
    Abstract: A lateral device includes a gate region connected to a drain region by a drift layer. An insulation region adjoins the drift layer between the gate region and the drain region. Permanent charges are embedded in the insulation region, sufficient to cause inversion in the insulation region.
    Type: Application
    Filed: January 30, 2014
    Publication date: August 28, 2014
    Applicant: MaxPower Semiconductor, Inc.
    Inventors: Mohamed N. Darwish, Amit Paul
  • Publication number: 20140199814
    Abstract: A method of manufacturing a semiconductor device includes providing a semiconductor layer of a first conductivity type and forming a semiconductor layer of a second conductivity type thereon. The method also includes forming an insulator layer on the semiconductor layer of the second conductivity type, etching a trench into at least the semiconductor layer of the second conductivity type, and forming a thermal oxide layer in the trench and on the semiconductor layer of the second conductivity type. The method further includes implanting ions into the thermal oxide layer, forming a second insulator layer, removing the second insulator layer from a portion of the trench, and forming an oxide layer in the trench and on the epitaxial layer. Moreover, the method includes forming a material in the trench, forming a second gate oxide layer over the material, and patterning the second gate oxide layer.
    Type: Application
    Filed: December 17, 2013
    Publication date: July 17, 2014
    Applicant: MaxPower Semiconductor, Inc.
    Inventor: Mohamed N. Darwish
  • Publication number: 20140183625
    Abstract: A semiconductor device includes a semiconductor layer of a first conductivity type having a first surface and a second surface, a source region disposed on the first surface, a gate region disposed on the first surface adjacent the source region, and a drain region disposed on the first surface. The semiconductor device also includes a pair of charge control trenches disposed between the gate region and the drain region. Each of the pair of charge control trenches is characterized by a width and includes a first dielectric material disposed therein and a second material disposed internal to the first dielectric material. Additionally, a concentration of doping impurities present in the semiconductor layer of the first conductivity type and a distance between the pair of charge control trenches define an electrical characteristic of the semiconductor device that is independent of the width of each of the pair of charge control trenches.
    Type: Application
    Filed: December 5, 2013
    Publication date: July 3, 2014
    Applicant: MaxPower Semiconductor, Inc.
    Inventor: Mohamed N. Darwish
  • Publication number: 20140117439
    Abstract: MOS-gated devices, related methods, and systems for vertical power and RF devices including an insulated trench and a gate electrode. A body region is positioned so that a voltage bias on the gate electrode will cause an inversion layer in the body region. Permanent electrostatic charges are included in said insulation material. A conductive shield layer is positioned above the insulated trench, to reduce parasitic capacitances.
    Type: Application
    Filed: January 7, 2013
    Publication date: May 1, 2014
    Applicant: MaxPower Semiconductor, Inc.
    Inventor: MaxPower Semiconductor, Inc.
  • Patent number: 8704295
    Abstract: Power devices which include trench Schottky barrier diodes and also (preferably) trench-gate transistors. Isolation trenches flank both the gate regions and the diode mesas, and have an additional diffusion below the bottom of the isolation trenches. The additional diffusion helps to reduce the electric field (and leakage), when the device is in the OFF state, at both the Schottky barrier and at the body diode.
    Type: Grant
    Filed: August 17, 2011
    Date of Patent: April 22, 2014
    Assignee: MaxPower Semiconductor, Inc.
    Inventors: Mohamed N. Darwish, Jun Zeng, Richard A. Blanchard
  • Patent number: 8704302
    Abstract: The present inventors have realized that manufacturability plays into optimization of power semiconductor devices in some surprising new ways. If the process window is too narrow, the maximum breakdown voltage will not be achieved due to doping variations and the like normally seen in device fabrication. Thus, among other teachings, the present application describes some ways to improve the process margin, for a given breakdown voltage specification, by actually reducing the maximum breakdown voltage. In one class of embodiments, this is done by introducing a vertical gradation in the density of fixed electrostatic charge, or in the background doping of the drift region, or both. Several techniques are disclosed for achieving this.
    Type: Grant
    Filed: November 6, 2012
    Date of Patent: April 22, 2014
    Assignee: MaxPower Semiconductor, Inc.
    Inventors: Amit Paul, Mohamed N. Darwish
  • Patent number: 8680607
    Abstract: Power devices, and related process, where both gate and field plate trenches have multiple stepped widths, using self-aligned process steps.
    Type: Grant
    Filed: June 18, 2012
    Date of Patent: March 25, 2014
    Assignee: MaxPower Semiconductor, Inc.
    Inventors: Jun Zeng, Mohamed N. Darwish