Patents Assigned to Mazak Corporation
  • Patent number: 11938559
    Abstract: A stir pin includes a base end portion configured to be held rotatably about a first axis, a stirring portion provided to project from a shoulder member to be rotatable about the first axis together with the base end portion, and an intermediate portion including a second portion connected to the stirring portion to be rotatable about the first axis together with the stirring portion and having a second diameter passing through the first axis, and a first portion provided between and connected to the base end portion and the second portion to be rotatable about the first axis together with the base end portion and the second portion. The first portion has an end surface to which the second portion is connected and which has a maximum diameter larger than the second diameter. The end surface has a ring-shaped receiving surface configured to receive a material waste.
    Type: Grant
    Filed: March 31, 2022
    Date of Patent: March 26, 2024
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Seigo Ouchi, Eiji Matsubara, Masayasu Minatani, Toru Murakami
  • Patent number: 11940086
    Abstract: A table rotation device includes a bearing assembly, a table support member, a support block, and a cooling block. The bearing assembly includes a fixed ring, a movable ring, and rolling elements provided between the fixed ring and the movable. The movable ring is rotatable about the rotation axis. The table support member is connected to the movable ring so as to fix a position of the table support member relative to a position of the movable ring. The support block is connected to the fixed ring so as to fix a position of the support block relative to a position of the fixed ring. The cooling block is connected to at least one of the fixed ring and the support block such that the cooling block is in contact with both the fixed ring and the support block. The cooling block provides a cooling passage.
    Type: Grant
    Filed: May 18, 2022
    Date of Patent: March 26, 2024
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Jojiro Kimura, Makoto Tahara, Nobuhiro Sakai
  • Patent number: 11940769
    Abstract: A method for editing a machining program includes obtaining tool information specifying a tool mountable on a machine tool. A program editing window and at least one assistance window are displayed. The program editing window shows a program code of the machining program to control the machine tool. Each of the assistance window selectively shows the tool information and a control method. The tool is to be controlled according to the control method. In the program code, an insertion position at which a new code is to be inserted into the program code is specified. Selected information is selected from the tool information when the tool information is shown in the at least one assistance window. A command corresponding to the selected information is inserted into the program code at the insertion position.
    Type: Grant
    Filed: September 17, 2021
    Date of Patent: March 26, 2024
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Hiroaki Matsuzawa, Yuuki Yamamoto, Takuro Katayama, Morikuni Kimura
  • Patent number: 11933638
    Abstract: A method for detecting a phase on a gear includes obtaining a first determination result indicating whether the gear has been detected at a first detection position. A second determination result indicating whether the gear has been detected at a second detection position is obtained. A third angle between the first and second angles is obtained. A third determination result indicating whether the gear has been detected at a third detection position is obtained. The first angle is replaced with the third angle when the third and first determination results are same, or the second angle is replaced with the third angle when the third and first determination results are different. The phase on the gear is detected based on an angle that is between the first angle and the second angle.
    Type: Grant
    Filed: August 6, 2020
    Date of Patent: March 19, 2024
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Kazuya Horibe, Kazumasa Maruta, Hiromasa Yamamoto, Yuki Yamamoto
  • Patent number: 11919107
    Abstract: A tool storage includes a tool magazine, a magazine mover, and a storage device cover. The tool magazine includes a plurality of tool holding members which are provided in the tool magazine and which are configured to hold a tool. The magazine mover is provided outside the tool magazine and is configured to move the tool magazine in a moving direction between an exchange position at which the tool is exchanged and a storage position at which the tool is stored. The storage device cover is provided to arrange the tool magazine and the magazine mover in the tool storage. The plurality of tool holding members are arranged in the moving direction.
    Type: Grant
    Filed: January 21, 2021
    Date of Patent: March 5, 2024
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Kazuya Horibe, Seiichi Yoshida, Keigo Murakami
  • Publication number: 20240066649
    Abstract: A door device includes a door slidable between a first position and a second position; an air cylinder having a first air chamber to which air is supplied to apply a first assist force to the door in a first direction from the first position toward the second position; a fluid passage connecting the first air chamber and an air supply source; a switch valve provided at the fluid passage; and a manipulation switch to switch the switch valve between a first state and a second state. The door, in the first state, is movable in the first direction and a second direction opposite to the first direction without the first assist force. The first assist force is applied to the door in the second state. The door at the first position closes an opening a machine tool. The door at the second position fully opens the opening.
    Type: Application
    Filed: November 10, 2023
    Publication date: February 29, 2024
    Applicant: Yamazaki Mazak Corporation
    Inventors: Tomohiro KINTOKI, Kenji ARISUE, Kenji HIROSE, Reiji MAEKAWA, Yuki KANEDA
  • Publication number: 20240033828
    Abstract: An additive manufacturing apparatus includes a powder feeder to feed powder, a head to discharge the powder, a first flow passage connecting the powder feeder and the head, a flow passage switching valve provided disposed in the first flow passage, a reservoir tank configured to receive the powder fed from the powder feeder, a second flow passage connecting the flow passage switching valve to the reservoir tank, a first sensor, and a second sensor. The flow passage switching valve is configured to take a first position and a second position alternatively. The powder feeder is connected to the head via the first flow passage in the first position to supply the powder to the head. The powder feeder is connected to the reservoir tank via the second flow passage in the second position to supply the powder to the reservoir tank.
    Type: Application
    Filed: April 27, 2023
    Publication date: February 1, 2024
    Applicant: Yamazaki Mazak Corporation
    Inventors: Seigo OUCHI, Kohei ASANO
  • Publication number: 20240017367
    Abstract: A machine tool includes an input interface configured to receive an instruction, an actuator configured to actuate, control circuitry configured to control an actuation of the actuator based on the instruction, a component having a physical state to be affected by the actuation, a sensor configured to detect the physical state, and a computer connected to the control circuitry via an external communication interface.
    Type: Application
    Filed: September 28, 2023
    Publication date: January 18, 2024
    Applicant: Yamazaki Mazak Corporation
    Inventors: Kazuya HORIBE, Osamu AOYAMA, Yukihiko SAGA, Hiromasa YAMAMOTO, Hyunkoo PARK, Jumpei KITAYAMA
  • Patent number: 11833630
    Abstract: In one aspect, a swiss-type machine tool is provided that includes a workpiece holding shaft, a workpiece supporting shaft, and a tool holder associated with the workpiece supporting shaft for holding at least one tool. The machine tool includes a drive operable to rotate the workpiece holding shaft and the workpiece supporting shaft around an axis. The workpiece holding shaft has a work holder configured to secure a workpiece to the workpiece holding shaft. The workpiece holding shaft is axially shiftable relative to the workpiece supporting shaft to adjust a position of the workpiece relative to the workpiece supporting shaft. The machine tool further includes a removable workpiece support, such as a guide bushing, configured to be releasably connected to the workpiece supporting shaft and rotate therewith. The workpiece support slidably contacts the workpiece and permits axial movement of the workpiece relative to the workpiece support.
    Type: Grant
    Filed: May 28, 2021
    Date of Patent: December 5, 2023
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Seiichi Hattori, Masaharu Onji, Shunsuke Koike, Takahiro Fukuda
  • Patent number: 11828182
    Abstract: A method for producing an integrally bladed rotor includes providing imaginary front and rear lattice points on the ridges of the front and rear edges; providing a first imaginary line on positive-pressure and negative-pressure surfaces to connect a first imaginary front lattice point and a first imaginary rear lattice point; providing a second imaginary line on the positive-pressure and negative-pressure surfaces to connect a second imaginary front lattice point next to the first imaginary front lattice point and a second imaginary rear lattice point next to the first imaginary rear lattice point; providing a spiral path on the positive-pressure and negative-pressure surfaces by connecting the first and second imaginary lines with a spiral curve; and cutting the positive-pressure and negative-pressure surfaces by moving a cutting point corresponding to a cutting edge of a turning tool along the spiral path. point around the blade.
    Type: Grant
    Filed: February 24, 2022
    Date of Patent: November 28, 2023
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Yukihide Harada, Tetsuji Fujita
  • Publication number: 20230302543
    Abstract: A machining apparatus includes a processor configured to control an actuator to move a tailstock in a first direction at a first speed, to detect a contact between the tailstock and a workpiece based on a change in an input amount to the actuator while the actuator is controlled to move the tailstock at the first speed, to control the actuator to stop moving the tailstock when the contact is detected, to control the actuator to move the tailstock by a first distance in a second direction, to control the actuator to move the tailstock in the first direction at a second speed lower than the first speed, and to control the actuator to stop moving the tailstock, when the input amount to the actuator becomes a value corresponding to the target pressing force while the actuator is controlled to move the tailstock at the second speed.
    Type: Application
    Filed: June 1, 2023
    Publication date: September 28, 2023
    Applicant: Yamazaki Mazak Corporation
    Inventors: Naoya TANAKA, Toraharu RYUTA, Hiroyuki UEKI, Masaki HIROSE, Yuji SAKAI, Nozomu SAWAMURA, Shogo KAKEHI, Kazuya KUSAKA
  • Publication number: 20230302595
    Abstract: A turning method includes driving a first movement apparatus to locate a cutting edge of a turning tool at a first radial position; driving a second movement apparatus to move the turning tool in an axial direction to perform first turning with the cutting edge at the first radial position; driving the second movement apparatus to move the turning tool away from a workpiece in the axial direction after performing the first turning; calculating an error between the processed dimension and a target dimension; driving a third movement apparatus, which is configured to move the turning tool relative to the first movement apparatus in a radial direction, to locate the cutting edge of the turning tool at a second radial position to correct the error; and driving the second movement apparatus to move the turning tool in the axial direction to perform second turning at the second radial position.
    Type: Application
    Filed: May 18, 2023
    Publication date: September 28, 2023
    Applicant: Yamazaki Mazak Corporation
    Inventors: Ryo NAGAO, Takeshi YASUI, Youji TAMURA
  • Publication number: 20230286089
    Abstract: A rotary shaft locking device includes a rotary shaft, a first angular contact ball bearing, a support, and an actuator. The rotary shaft is rotatable about a first axis and has a first contact surface. The first angular contact ball bearing includes an inner ring connected to the rotary shaft, an outer ring, and a plurality of balls disposed between the inner ring and the outer ring. The support has a second contact surface and rotatably supports the rotary shaft via the first angular contact ball bearing. The actuator is configured to move the rotary shaft and the inner ring with respect to the support and the outer ring in a first direction parallel to the first axis so that the first contact surface contacts the second contact surface to prohibit the rotary shaft from rotating and so that precompression that acts on the plurality of balls is reduced.
    Type: Application
    Filed: May 15, 2023
    Publication date: September 14, 2023
    Applicant: Yamazaki Mazak Corporation
    Inventors: Shinya NAKAMURA, Hiroto SASAKI, Kimihiko SATO
  • Publication number: 20230256531
    Abstract: A machine tool includes a first machining head which is configured to support a wire such that a tip end of the wire is exposed from the first machining head and via which a molten material produced from the tip end is provided to the workpiece supported by a table, a second machining head configured to support a tool to cut the workpiece, a power supply configured to supply a current to the wire, a conduction block disposed on the table to detect a position of the tip end, a drive device configured to relatively move the first machining head with respect to the table to bring the tip end of the wire into contact with the conduction block, and a first electric circuit configured to be changed from an open state to a closed state by bringing the tip end into contact with the conduction block.
    Type: Application
    Filed: April 6, 2023
    Publication date: August 17, 2023
    Applicant: Yamazaki Mazak Corporation
    Inventors: Atsushi SUZUKI, Seigo OUCHI, Kazuhiro ISHIBASHI
  • Patent number: 11697173
    Abstract: A tool for friction bit joining a workpiece material includes a bit with a tapered pin and a non-cutting tip. The bit has a top surface opposite the pin with at least one feature recessed in, or extending from, the top surface and configured to transmit torque to the bit to rotate the bit around a rotational axis.
    Type: Grant
    Filed: May 9, 2019
    Date of Patent: July 11, 2023
    Assignees: Brigham Young University, Mazak Corporation
    Inventors: Michael P. Miles, Rodney Dale Fleck, Russell J. Steel, Kevin Alexander Shirley, Shane Forrest Wood
  • Publication number: 20230121429
    Abstract: A laser processor includes a machining head and a cartridge configured to be inserted in the machining head. The machining head includes an optical path of a laser beam, a pressing member, and a stopper surface. The cartridge is configured to be pressed along the optical path toward the stopper surface by the pressing member when the cartridge is in the machining head. The cartridge includes an optical component configured to be positioned in the optical path when the cartridge is in the machining head. The optical component has a first surface and a second surface opposite to the first surface along the optical path, a first member configured to contact the first surface of the optical component and the pressing member, and a second member configured to contact the second surface of the optical component and the stopper surface.
    Type: Application
    Filed: December 21, 2022
    Publication date: April 20, 2023
    Applicant: Yamazaki Mazak Corporation
    Inventors: Kazuhiro HATANO, Tetsuichi KITAMOTO
  • Patent number: 11623266
    Abstract: A sheet material machining system includes a sheet material machining machine which is configured to machine a workpiece to produce a machined workpiece that includes a plurality of products and a residual material. The machined workpiece is configured to be placed on a sorting table. The plurality of products are configured to be placed on a temporary placement table. At least one product among the plurality of products are configured to be placed on a discharge table. A carrier includes an attracting actuator and a mobile actuator. The order management processor is configured to control the carrier and includes a storage configured to memorize a layout of the plurality of products in the workpiece. The plurality of products are associated with an attracting order.
    Type: Grant
    Filed: July 12, 2019
    Date of Patent: April 11, 2023
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Yukio Morita, Isao Kuwayama, Tetsu Hattori, Yoshihiko Sakai, Yoshihiro Nakamura
  • Patent number: 11583932
    Abstract: A rotational force transmission mechanism includes a shaft and an engagement member. The shaft is rotatable about a first axis. The shaft includes a leading end portion having a second groove and a first groove which is configured to receive a rotatable portion of a tool holder so that the shaft rotates the rotatable portion about the first axis. The engagement member is movable along the first axis between a first position and a second position and rotatable about the first axis together with the shaft. The engagement member includes an engagement portion configured to be received in the second groove. At least one of the shaft and the engagement member has an inclined surface that moves the engagement portion in a direction toward the first axis when the engagement member moves from the first position to the second position.
    Type: Grant
    Filed: January 26, 2021
    Date of Patent: February 21, 2023
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Tetsuya Kijima, Yasuhiro Fujii, Yukimasa Tashiro
  • Patent number: 11555580
    Abstract: An air bleeder includes a branch, a lubricant supply conduit, and a return conduit. Lubricant stored in a tank is to be supplied to a valve provided in a machine tool via the lubricant supply conduit. The lubricant supply conduit includes a first supply conduit, and a second supply conduit. The first supply conduit connects the branch and the tank. The second supply conduit connects the branch at a first connecting position and the valve. The return conduit connects the tank and the branch at a second connecting position higher than the first connecting position in a height direction along a height of the air bleeder to return lubricant to the tank and to remove air from lubricant in the lubricant supply conduit.
    Type: Grant
    Filed: November 15, 2018
    Date of Patent: January 17, 2023
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Jyojiro Kimura, Masahiro Kaneko
  • Patent number: 11534855
    Abstract: In one aspect of the present disclosure, a friction stir processing tip is provided for a friction stir processing device. The friction stir processing tip includes a body having a central longitudinal axis, a friction stir processing portion of the body, and a connecting portion of the body configured to connect to a tip holder of the friction stir processing device. The connecting portion includes splines configured to receive a torque from the tip holder for rotating the body about the central longitudinal axis.
    Type: Grant
    Filed: October 22, 2020
    Date of Patent: December 27, 2022
    Assignee: Mazak Corporation
    Inventors: David Rosal, Scott Packer, Rodney Dale Fleck, Russell J. Steel