Patents Assigned to McCutchen Co.
  • Patent number: 9851145
    Abstract: An improvement is described for the processing of biological material in a continuous stream by the application of radiant energy taken from the wavelengths from infrared to ultraviolet, and its absorption by a feedstock in a workspace of featuring controlled turbulence created by one or more counter-rotating disk impellers. The absorbed energy and the controlled turbulence patterns create a continuous process of productive change in a feed into the reactor, with separated light and heavy product output streams flowing both inward and outward from the axis in radial counterflow. The basic mechanism of processing can be applied to a wide range of feedstocks, from the promotion of the growth of algae to make biofuel or other forms of aquaculture, to a use in the controlled combustion of organic material to make biochar.
    Type: Grant
    Filed: July 16, 2014
    Date of Patent: December 26, 2017
    Assignee: MCCUTCHEN CO.
    Inventors: David J. McCutchen, Wilmot H. McCutchen
  • Patent number: 9611556
    Abstract: Coaxial disk armatures, counter-rotating through an axial magnetic field, act as electrolysis electrodes and high shear centrifugal impellers for an axial feed. The feed can be carbon dioxide, water, methane, or other substances requiring electrolysis. Carbon dioxide and water can be processed into syngas and ozone continuously, enabling carbon and oxygen recycling at power plants. Within the space between the counter-rotating disk electrodes, a shear layer comprising a fractal tree network of radial vortices provides sink flow conduits for light fractions, such as syngas, radially inward while the heavy fractions, such as ozone and elemental carbon flow radially outward in boundary layers against the disks and beyond the disk periphery, where they are recovered as valuable products, such as carbon nanotubes.
    Type: Grant
    Filed: August 13, 2014
    Date of Patent: April 4, 2017
    Assignee: McCutchen Co.
    Inventors: Wilmot H. McCutchen, David J. McCutchen
  • Patent number: 9440171
    Abstract: An RF inductor such as a Tesla antenna splices nanotube ends together to form a nanostructure in a polymer foam matrix. High Internal Phase Emulsion (HIPE) is gently sheared and stretched in a reactor comprising opposed coaxial counter-rotating impellers, which parallel-align polymer chains and also carbon nanotubes mixed with the oil phase. Stretching and forced convection prevent the auto-acceleration effect. Batch and continuous processes are disclosed. In the batch process, a fractal radial array of coherent vortices in the HIPE is preserved when the HIPE polymerizes, and helical nanostructures around these vortices are spliced by microhammering into longer helices. A disk radial filter produced by the batch process has improved radial flux from edge to center due to its area-preserving radial vascular network. In the continuous process, strips of HIPE are pulled from the periphery of the reactor continuously and post-treated by an RF inductor to produce cured conductive foam.
    Type: Grant
    Filed: July 1, 2013
    Date of Patent: September 13, 2016
    Assignee: MCCUTCHEN CO.
    Inventor: Wilmot H. McCutchen
  • Patent number: 9011646
    Abstract: Mechanical visbreaking and pyrolysis between counter-rotating coaxial centrifugal impellers in a continuous radial counterflow process minimizes wastewater discharges. In one example, a cataclastic shear retort comminutes, shear thins, and shear heats an axial feed, such as tar sand, oil shale, coal tailings, distillation bottoms, or lignite. Pyrolyzing the feedstock in this shear retort yields a product stream of gases, naphthas, and oils which first mixes with the feedstock and then is axially extracted, while spent solids are simultaneously extruded from the periphery as coked devolatilized residue, such as char sand for upgrading soil to terra preta. Recirculation of shear-heated solids in long residence time within the shear retort brings heat from the spent solids at the periphery to the feedstock without an external heated sand loop. CO2 emissions from combustion to heat water for oil extraction are eliminated.
    Type: Grant
    Filed: January 28, 2011
    Date of Patent: April 21, 2015
    Assignee: McCutchen Co.
    Inventors: Wilmot H. McCutchen, David J. McCutchen
  • Patent number: 8961667
    Abstract: A scrubbing muffler for internal combustion engines comprises coaxial counter-rotating disk pairs stacked in a cascade. Acoustic pulses are attenuated by doing work and dissipated by the circuitous path through the dynamic cascade. A motor and/or Venturi effect from slipstream over a vehicle assists exhaust and reduces backpressure for greater fuel economy. Exhaust gas fed at the axis is sheared between the disks of the first stage of the cascade as it passes radially outward into a shrouding tank disposed about the cascade. Vortex rebound at the tank wall advects flow radially inward back through the workspace between the first stage disks to axial extraction as feed for the second stage of the cascade. N2 and H2O, along with CO and NO, can pass radially inward to successive stages. Soot and CO2 stay in the tank. NO and CO are reduced at a Faraday disk cathode.
    Type: Grant
    Filed: February 1, 2012
    Date of Patent: February 24, 2015
    Assignee: McCutchen Co.
    Inventors: David J. McCutchen, Wilmot H. McCutchen
  • Patent number: 8771499
    Abstract: Axially fed fluid is sheared during long residence time in a radial workspace between counter-rotating coaxial disk-shaped centrifugal impellers. Gases evolve in the fractal turbulence of a shear layer, which is forced between laminar boundary layers, and an axial suction pump axially extracts evolved noncondensables and volatiles through cores of radial vortices in the shear layer. Cavitation due to shear between the impellers kills pathogens by shock waves, microjets, OH radicals, and nearby UV light pulses. Oppositely charged electrodes bounding the workspace cause electroporesis and electrohydraulic cavitation. The electrodes are counter-rotating ridged armatures of disk dynamos, forming a dynamic capacitor having audio frequency pulsed electric fields. Electrode erosion by arcing is prevented by shear between the electrodes.
    Type: Grant
    Filed: August 20, 2012
    Date of Patent: July 8, 2014
    Assignee: McCutchen Co.
    Inventors: Wilmot H. McCutchen, David J. McCutchen
  • Patent number: 8739540
    Abstract: A hermetic Rankine cycle in a sealed casing powers an internal centrifugal condensate pump with an internal vapor turbine during forced convective heat transfer between a heat source and a heat sink. No work is imported into the cycle during operation. A centrifugal pumping disk shears the working fluid against a heating surface, sweeping evolving vapor into radial vortices which provide sink flow conduits to a vapor space at the center of the cylindrical turbine. Convective mass flow through the vapor space to the condensing end of the casing spins the turbine and the centrifugal pumping disk which is connected to it. Vapor is continuously swept from the heating surface, so bubbles do not form and superheat while blocking heat flux into liquid working fluid. Vapor is sucked through the radial vortices into the central vapor space and into the condensing end of the casing along the low pressure gradients in vortex cores established by cooling power.
    Type: Grant
    Filed: June 7, 2011
    Date of Patent: June 3, 2014
    Assignee: McCutchen Co.
    Inventors: Wilmot H. McCutchen, David J. McCutchen
  • Patent number: 8474264
    Abstract: Turbine exhaust steam, axially fed between counter-rotating radial flow disk turbines, separates into: (1) a radially inward flow of low enthalpy dry steam, and (2) a radially outward flow of high enthalpy steam, noncondensibles, and condensate. The radially inward flow goes to a conventional condenser. The radially outward flow loses enthalpy turning the disk turbines as it passes in the boundary layers against the disks, thus becoming low enthalpy dry steam, and the counter-rotation of the disks by impinging mass flow of condensate, high enthalpy steam, and noncondensibles sustains a cascade of dynamic vortex tubes in the shear layer between the boundary layers. The low enthalpy dry steam resulting from work being done flows into the condenser through the vortex cores of fractal turbulence. Condensate exits the periphery of the workspace, ready to be pumped back into the Rankine cycle.
    Type: Grant
    Filed: June 16, 2011
    Date of Patent: July 2, 2013
    Assignee: McCutchen Co.
    Inventor: Wilmot H. McCutchen
  • Patent number: 8475616
    Abstract: An RF inductor such as a Tesla antenna splices nanotube ends together to form a nanostructure in a polymer foam matrix. High Internal Phase Emulsion (HIPE) is gently sheared and stretched in a reactor comprising opposed coaxial counter-rotating impellers, which parallel-align polymer chains and also carbon nanotubes mixed with the oil phase. Stretching and forced convection prevent the auto-acceleration effect. Batch and continuous processes are disclosed. In the batch process, a fractal radial array of coherent vortices in the HIPE is preserved when the HIPE polymerizes, and helical nanostructures around these vortices are spliced by microhammering into longer helices. A disk radial filter produced by the batch process has improved radial flux from edge to center due to its area-preserving radial vascular network. In the continuous process, strips of HIPE are pulled from the periphery of the reactor continuously and post-treated by an RF inductor to produce cured conductive foam.
    Type: Grant
    Filed: June 4, 2010
    Date of Patent: July 2, 2013
    Assignee: McCutchen Co.
    Inventor: Wilmot H. McCutchen
  • Publication number: 20120318671
    Abstract: Axially fed fluid is sheared during long residence time in a radial workspace between counter-rotating coaxial disk-shaped centrifugal impellers. Gases evolve in the fractal turbulence of a shear layer, which is forced between laminar boundary layers, and an axial suction pump axially extracts evolved noncondensables and volatiles through cores of radial vortices in the shear layer. Cavitation due to shear between the impellers kills pathogens by shock waves, microjets, OH radicals, and nearby UV light pulses. Oppositely charged electrodes bounding the workspace cause electroporesis and electrohydraulic cavitation. The electrodes are counter-rotating ridged armatures of disk dynamos, forming a dynamic capacitor having audio frequency pulsed electric fields. Electrode erosion by arcing is prevented by shear between the electrodes.
    Type: Application
    Filed: August 20, 2012
    Publication date: December 20, 2012
    Applicant: MCCUTCHEN CO.
    Inventors: Wilmot H. McCutchen, David J. McCutchen
  • Patent number: 8268136
    Abstract: Axially fed fluid is sheared during long residence time in a radial workspace between counter-rotating coaxial disk-shaped centrifugal impellers. Gases evolve in the fractal turbulence of a shear layer, which is forced between laminar boundary layers, and an axial suction pump axially extracts evolved noncondensables and volatiles through cores of radial vortices in the shear layer. Cavitation due to shear between the impellers kills pathogens by shock waves, microjets, OH radicals, and nearby UV light pulses. Oppositely charged electrodes bounding the workspace cause electroporesis and electrohydraulic cavitation. The electrodes are counter-rotating ridged armatures of disk dynamos, forming a dynamic capacitor having audio frequency pulsed electric fields. Electrode erosion by arcing is prevented by shear between the electrodes.
    Type: Grant
    Filed: September 19, 2008
    Date of Patent: September 18, 2012
    Assignee: McCutchen, Co.
    Inventors: Wilmot H. McCutchen, David J. McCutchen
  • Publication number: 20120193271
    Abstract: Mechanical visbreaking and pyrolysis between counter-rotating coaxial centrifugal impellers in a continuous radial counterflow process minimizes wastewater discharges. In an embodiment, a cataclastic shear retort comminutes, shear thins, and shear heats an axial feed, such as tar sand, oil shale, coal tailings, distillation bottoms, or lignite. Pyrolyzing the feedstock in this shear retort yields a product stream of gases, naphthas, and oils which first mixes with the feedstock and then is axially extracted, while spent solids are simultaneously extruded from the periphery as coked devolatilized residue, such as char sand for upgrading soil to terra preta. Recirculation of shear-heated solids in long residence time within the shear retort brings heat from the spent solids at the periphery to the feedstock without an external heated sand loop. CO2 emissions from combustion to heat water for oil extraction are eliminated.
    Type: Application
    Filed: January 28, 2011
    Publication date: August 2, 2012
    Applicant: MCCUTCHEN CO.
    Inventors: Wilmot H. McCutchen, David J. McCutchen
  • Publication number: 20120196336
    Abstract: An improvement is described for the processing of biological material in a continuous stream by the application of radiant energy taken from the wavelengths from infrared to ultraviolet, and its absorption by a feedstock in a workspace of featuring controlled turbulence created by one or more counter-rotating disk impellers. The absorbed energy and the controlled turbulence patterns create a continuous process of productive change in a feed into the reactor, with separated light and heavy product output streams flowing both inward and outward from the axis in radial counterflow. The basic mechanism of processing can be applied to a wide range of feedstocks, from the promotion of the growth of algae to make biofuel or other forms of aquaculture, to a use in the controlled combustion of organic material to make biochar.
    Type: Application
    Filed: January 27, 2012
    Publication date: August 2, 2012
    Applicant: MCCUTCHEN CO.
    Inventors: David J. McCutchen, Wilmot H. McCutchen
  • Publication number: 20120193221
    Abstract: A scrubbing muffler for internal combustion engines comprises coaxial counter-rotating disk pairs stacked in a cascade. Acoustic pulses are attenuated by doing work and dissipated by the circuitous path through the dynamic cascade. A motor and/or Venturi effect from slipstream over a vehicle assists exhaust and reduces backpressure for greater fuel economy. Exhaust gas fed at the axis is sheared between the disks of the first stage of the cascade as it passes radially outward into a shrouding tank disposed about the cascade. Vortex rebound at the tank wall advects flow radially inward back through the workspace between the first stage disks to axial extraction as feed for the second stage of the cascade. N2 and H2O, along with CO and NO, can pass radially inward to successive stages. Soot and CO2 stay in the tank. NO and CO are reduced at a Faraday disk cathode.
    Type: Application
    Filed: February 1, 2012
    Publication date: August 2, 2012
    Applicant: MCCUTCHEN CO.
    Inventors: David J. McCutchen, Wilmot H. McCutchen
  • Publication number: 20110265480
    Abstract: Turbine exhaust steam, axially fed between counter-rotating radial flow disk turbines, separates into: (1) a radially inward flow of low enthalpy dry steam, and (2) a radially outward flow of high enthalpy steam, noncondensibles, and condensate. The radially inward flow goes to a conventional condenser. The radially outward flow loses enthalpy turning the disk turbines as it passes in the boundary layers against the disks, thus becoming low enthalpy dry steam, and the counter-rotation of the disks by impinging mass flow of condensate, high enthalpy steam, and noncondensibles sustains a cascade of dynamic vortex tubes in the shear layer between the boundary layers. The low enthalpy dry steam resulting from work being done flows into the condenser through the vortex cores of fractal turbulence. Condensate exits the periphery of the workspace, ready to be pumped back into the Rankine cycle. More condensate is recovered from the low enthalpy vapor in the condenser.
    Type: Application
    Filed: June 16, 2011
    Publication date: November 3, 2011
    Applicant: MCCUTCHEN CO.
    Inventor: Wilmot H. McCutchen
  • Publication number: 20110232875
    Abstract: A hermetic Rankine cycle in a sealed casing powers an internal centrifugal condensate pump with an internal vapor turbine during forced convective heat transfer between a heat source and a heat sink. No work is imported into the cycle during operation. A centrifugal pumping disk shears the working fluid against a heating surface, sweeping evolving vapor into radial vortices which provide sink flow conduits to a vapor space at the center of the cylindrical turbine. Convective mass flow through the vapor space to the condensing end of the casing spins the turbine and the centrifugal pumping disk which is connected to it. Vapor is continuously swept from the heating surface, so bubbles do not form and superheat while blocking heat flux into liquid working fluid. Vapor is sucked through the radial vortices into the central vapor space and into the condensing end of the casing along the low pressure gradients in vortex cores established by cooling power.
    Type: Application
    Filed: June 7, 2011
    Publication date: September 29, 2011
    Applicant: McCutchen Co.
    Inventors: Wilmot H. McCutchen, David J. McCutchen
  • Patent number: 8025801
    Abstract: Simultaneous source-sink flow, or radial counterflow, is driven by a centrifugal pump disposed within a casing. Radially outward source flow of brine goes into a shrouding tank and concentrates while a radially inward sink flow of fresh water flows back over the pump to axial extraction. An axial pump drives sink flow and axial extraction. Convergent sink flow passes under an inductor to an axial exhaust port. Induced viscosity and inductive repulsion hinder the passage of brine in sink flow, so only fresh water can reach the axial exhaust port. Crystallization of scale-forming salts is aided by Joule heating from the inductor. Solvent and gases are continuously axially extracted in sink flow, favoring crystallization. Sodium chloride is cooled and crystallized in the shrouding tank. Brine comprising other salts flows out of the tank to treatment by suitable means. Thus brine is separated into fresh water, crystallized salt, and concentrated brine.
    Type: Grant
    Filed: August 16, 2007
    Date of Patent: September 27, 2011
    Assignee: McCutchen Co.
    Inventor: Wilmot H. McCutchen
  • Publication number: 20110219948
    Abstract: Carbon capture is effected by mechanical means, producing out of flue gas a concentrated, cleaned, and cooled stream of carbon dioxide. This is a new method of carbon capture which avoids the limitations of known cryogenic, membrane, or chemical capture methods. A mechanically assisted turbulent flue gas scrubber comprises counter-rotating coaxial centrifugal impellers and a shrouding tank for receiving the flow from between the impellers. Feed is at the axis of rotation. Axial extraction of nitrogen and water vapor is driven by an axial pump and by back pressure from the tank while radially outward flow of carbon dioxide and scrubbing targets is driven by the impellers. Scrubbing of the concentrated targets is in high turbulence during a long residence time. Tiny centrifugation effects of innumerable turbulent eddy vortices in a shear layer between the impellers and in the tank are integrated by the forcing regime of the impellers and the axial pump.
    Type: Application
    Filed: March 4, 2011
    Publication date: September 15, 2011
    Applicant: MCCUTCHEN CO.
    Inventor: Wilmot H. McCutchen
  • Patent number: 7987677
    Abstract: Turbine exhaust steam, axially fed between counter-rotating radial flow disk turbines, separates into: (1) a radially inward flow of low enthalpy dry steam, and (2) a radially outward flow of high enthalpy steam, noncondensibles, and condensate. The radially inward flow goes to a conventional condenser. The radially outward flow loses enthalpy turning the disk turbines as it passes in the boundary layers against the disks, thus becoming low enthalpy dry steam, and the counter-rotation of the disks by impinging mass flow of condensate, high enthalpy steam, and noncondensibles sustains a cascade of dynamic vortex tubes in the shear layer between the boundary layers. The low enthalpy dry steam resulting from work being done flows into the condenser through the vortex cores of fractal turbulence. Condensate exits the periphery of the workspace, ready to be pumped back into the Rankine cycle.
    Type: Grant
    Filed: December 29, 2008
    Date of Patent: August 2, 2011
    Assignee: McCutchen Co.
    Inventor: Wilmot H. McCutchen
  • Patent number: 7980078
    Abstract: A hermetic Rankine cycle in a sealed casing powers an internal centrifugal condensate pump with an internal vapor turbine during forced convective heat transfer between a heat source and a heat sink. No work is imported into the cycle during operation. A centrifugal pumping disk shears the working fluid against a heating surface, sweeping evolving vapor into radial vortices which provide sink flow conduits to a vapor space at the center of the cylindrical turbine. Convective mass flow through the vapor space to the condensing end of the casing spins the turbine and the centrifugal pumping disk which is connected to it. Vapor is continuously swept from the heating surface, so bubbles do not form and superheat while blocking heat flux into liquid working fluid. Vapor is sucked through the radial vortices into the central vapor space and into the condensing end of the casing along the low pressure gradients in vortex cores established by cooling power.
    Type: Grant
    Filed: July 23, 2008
    Date of Patent: July 19, 2011
    Assignee: McCutchen Co.
    Inventors: Wilmot H. McCutchen, David J. McCutchen