Abstract: A system and method of providing fast machine direction (MD) and cross direction (CD) basis weight adjustments using a simultaneous multi-point water weight sensor which provides independent MD and CD measurements is described. The water weight sensor is placed under the wire of the sheetmaking machine and provides fast wet end water weight measurements which are converted into predicted dry end basis weight information and used to control operating variables of machine elements in the sheetmaking machine to compensate for high frequency process variations. MD wet end measurements are used to control operating variables of machine elements that influence the MD dry end basis weight and CD wet end measurements are used to control operating variables of machine elements that influence CD dry end basis weight.

Abstract: System and method for producing paper are provided. The system controls formation of wet stock comprising fibers on a moving water permeable wire of a de-watering machine that has a refiner that is subject to a variable load and a headbox having at least one slice, wherein each slice has an aperture through which wet stock is discharged at a certain stock jet speed onto the wire that is moving at a certain wire speed. The system includes: a) at least two water weight sensors that are positioned adjacent to the wire wherein the at least two sensors are positioned at different locations in the direction of movement of the wire and upstream from a dry line which develops during operation of the machine and the sensors generate signals indicative of a water weight profile made up of a multiplicity of water weight measurements; and b) means for adjusting at least one of the stock jet speed, wire speed, or to cause the water weight profile to match a preselected or optimal water weight profile.

Abstract: A sensor and a method for determining the basis weight of a coating material containing CaCO.sub.3 on a substrate is described. The determined basis weight is insensitive to changes in the amount of substrate material underlying the coating. Signals from the sensor may be used in the control of a coating mechanism to provide a coating having a uniform basis weight.

Abstract: System and method for producing paper that employ an apparatus for measuring electrical characteristics of a fibrous composition. The apparatus comprises a plurality of conductivity (or resistance) detectors each comprising a sensor that is sensitive to the conductivity (or resistance) and the proximity of the material (e.g., fibrous composition) to the sensor. Measurements from the apparatus relate to the zeta potential of the fibrous materials in the composition. The zeta potential profiles corresponding optimized configurations of the sheetmaking process can be employed to monitor and control the process.

Abstract: Significant improvements in papermaking control can be achieved by employing an array of sensors that are positioned underneath the wire of the machine to measure the conductivity of the aqueous wet stock. The conductivity of the wet stock is directly proportional to the total water weight within the wet stock; consequently, the sensor provides information which can be used to monitor and control the quality of the paper sheet produced. Because CD water weight profile is obtained practically instantaneously, the MD and CD variations are essentially decoupled. Quality improvements to the sheet fabricated will be achieved by providing fast control of the actuators on the machine and by tuning components on the machine to eliminate the sources of variations.

Abstract: An apparatus and method for obtaining fiber weight measurements in the wet end of a sheetmaking system and for verifying fiber weight measurements taken in the wet end of a sheetmaking system which includes a water weight sensor positioned beneath the wire in the wet end of the sheetmaking system for obtaining water weight measurements and load cells residing beneath the water weight sensor for weighing the wet end sensor and the wire with wetstock (total weight) and without wetstock (tare weight). In one embodiment, the water weight measurement and the tare weight measurement are subtracted from the total weight to obtain the fiber weight in the wetstock. In another embodiment, the water weight measurement is used to obtain an predicted fiber weight measurement and the determined fiber weight is used to verify the predicted fiber weight measurement and the accuracy of the water weight measurement device.

Abstract: An apparatus for sensing three properties of materials: the conductivity or resistance, the dielectric constant, and the proximity of the material to the sensor portion of the apparatus. The apparatus includes a fixed impedance element coupled in series with the sensor portion of the apparatus between an input signal and ground. The sensor portion of the apparatus is an electrode configuration which includes at least two electrodes with a portion of the material residing between and in close proximity to the electrodes. The sensor exhibits a variable impedance resulting from changes in physical characteristics of the material. The fixed impedance element and the variable impedance of the sensor portion form a voltage divider network such that changes in impedance of the sensor portion results in changes in voltage on the output of the apparatus.

Abstract: Apparatus and process for controlling the basis weight of paper produced in a papermaking machine are provided. In the papermaking process, a major portion of the paper stock flows through a first line that is controlled by a thick stock valve and a minor portion of the stock flow from the stuff box to the headbox is diverted through a second line that is regulated by a second valve (e.g., vernier valve). The thick stock valve is controlled by the dry end basis weight and the second valve responsive to measurements of the basis weight of the wet stock at the wire. The second line and control valve along with the wet end basis weight measurements form a fine control loop with fast response time whereas the first line and control valve that is responsive to dry end basis weight measurements form a course control loop. The dual control loops enable fast and actual basis weight control.

Abstract: A system and method that combine an array of fast under wire water weigh sensors with a scanning system provides an accurate measurement of the entire sheet down to 1 in. by 1 in. resolution. Because CD profiles are obtained instantaneously, MD and CD variations are completely decoupled, even if CD profiles are taken at longer intervals apart.

Abstract: A system and method of producing a paper product from a wetstock solution using a sensor for sensing resistive impedance changes of the wetstock on the support web of the system. The resistive impedance changes are used to measure physical characteristics such as water weight of the wetstock on the support web of a sheetmaking system. The system includes a fixed impedance element coupled in series with a sensor portion between an input signal and ground. The sensor portion is an electrode configuration which includes at least two electrodes with a portion of the wetstock residing between and in close proximity to the electrodes. The sensor exhibits a variable impedance resulting from changes in the physical characteristics of the wetstock.

Abstract: A control system regulates a controlled process. A first controller receives at least a first input variable and a second input variable and produces at least a first control variable and a second control variable. A delay unifier associated with the first controller introduces a first delay to one of the first and second control variables, the first delay being determined as a function of a second delay associated with another of the first and second control variables. A processor models effects of the controlled process. The processor receives the delayed first and second control variables output by the first controller and produces estimates of the process output variables. A second controller processes a difference between measured process output variables and the estimated process output variables to correct for disturbances.

Abstract: A method of predicting the dry stock weight of paper that is produced by a papermaking machine based on simultaneousness measurements of (1) the water weight of the paper stock on the fabric or wire of the papermaking machine and of (2) the dry stock weight of the paper product is provided. The invention which provides a linearized model of the de-watering process is based in part on that creation of drainage characteristic curves that provides an effective means of predicting the drainage behavior of the paper stock on the fabric of a de-watering system.

Abstract: A system and process are provided for determining the concentration of a first component of a mixture wherein the first component includes at least 3 materials. The process includes directing 2 beams of x-rays into the mixture and receiving portions of the beams which are transmitted through the mixture. The concentration of the first component is determined based upon the beams transmitted through the mixture.

Abstract: A coupling member for joining a first article to a second article comprising first and second elongate arms that are pivotally connectable to a main housing via ball and socket joints. Each arm has one end formed for connection to one of the articles and the other end adapted to be engaged in the ball and socket joint. A locking system is also provided to lock the arms in position with respect to the main housing after the arms have been connected between the first and second articles to create a rigid connection between the first and second articles. The pivotable nature of the coupling member allows for a connection to be made between the first and second articles to be joined without the articles being in perfect alignment whereupon the locking system is applied to create a rigid link.

Abstract: The present invention is directed to a method and apparatus for filtering a signal of a control and/or signal processing system in a manner which achieves both rapid tracking of signal transients (e.g., step changes in the signal) and heavy filtering of noise during steady-state operation. In accordance with exemplary embodiments, nonlinear features are combined with a conventional exponential filter to achieve both of these objectives. Exemplary embodiments are easy to use in a control and/or signal process system, and perform in a highly accurate manner. For example, in accordance with exemplary embodiments, a filter is configured with a deadband component which constitutes the sole adjustable component of the filter.

Abstract: A steam applicator to apply steam to a web passing by the applicator. The applicator is a main supply header and a plurality of profiling steam chambers to receive steam from the main supply header. The pre-heat chambers adjacent the profiling steam chambers. The flow of steam is controlled from the main supply header to each profiling steam chamber. At least one outlet in each profiling steam chamber allows a supply of steam from the applicator. The supply of steam from each outlet can be controlled. The apparatus is compact and has the virtue avoiding condensate dripper onto the web.

Abstract: A sensor and a method for determining the basis weight of a coating material containing CaCO.sub.3 on a substrate is described. The determined basis weight is insensitive to changes in the amount of substrate material underlying the coating. Signals from the sensor may be used in the control of a coating mechanism to provide a coating having a uniform basis weight.

Abstract: The present invention relates generally to the control of processes which include relatively long time delays, yet which are susceptible to transient external disturbances, such as high-speed sheetmaking processes. Exemplary embodiments include a control system architecture that combines internal model-based control with state feedback in a manner which provides robust control, yet provides rapid rejection of external transient disturbances even in processes including relatively long time delays.

Abstract: Disclosed is an apparatus for measuring on-line the color and color-related properties of a moving sheet. Contrast ratio reflectance measurements are made for providing opacity corrections substantially in real time for a full color spectrum. An optical color sensor in accordance with the invention includes a pair of synchronized spectrometers, the first spectrometer being aligned to view a region of the sheet backed with a highly reflective ("white") material and the second spectrometer being aligned to view a region of the sheet backed with a highly absorptive ("black") material. The use of two spectrometers permits substantially simultaneous "black" and "white" measurements for a full color spectrum. The optical color sensing system further includes two light sources, a flashlamp and a continuously energized tungsten filament lamp. Light beams from the two sources are combined to form a sheet-illuminating third beam approximating the D65 standard source.

Abstract: A system and process are provided for determining the concentration of a first component of a mixture wherein the first component includes at least 3 materials. The process includes directing 2 beams of x-rays into the mixture and receiving portions of the beams which are transmitted through the mixture. The concentration of the first component is determined based upon the beams transmitted through the mixture.