Abstract: Apparatus and a method for enhancing the effectiveness of a water spray (30) to cool and/or remoisten a web (12) of material. The apparatus includes a web dryer, preferably a flotation dryer (100), an electrostatic charge generating device (31) or devices, a water spray (30), an integrated power supply (20) to supply high voltage power to the charge device, and a drainage system (35) for handling excess liquid generated during the cooling and/or remoistening of the web. The cooling apparatus is capable of a modular arrangement to optimize spacing and facilitate the addition of cooling capacity where needed, such as with faster web speeds or heavier web weights. One or more temperature sensors can be used to optimize the amount of and rate of fluid fed to the spray nozzles. The spray nozzles and charge bars can be retractable with respect to the web to facilitate web-up procedures.

Abstract: Integrated web dryer and regenerative heat exchanger, as well as a method of drying a web of material using the same. The apparatus and method of the present invention provides for the heating of air and the converting of VOCs to harmless gases in a fully integrated manner via the inclusion of a regenerative combustion device as an integral element of the drying apparatus.

Abstract: Valve and valve lift system suitable for use in a regenerative thermal oxidizer, and oxidizer including the switching valve. The valve of the present invention exhibits excellent sealing characteristics and minimizes wear. In a preferred embodiment, the valve is sealed with pressurized air during its stationary modes, and unsealed during movement to reduce valve wear.

Abstract: Integrated web dryer and regenerative heat exchanger, as well as a method of drying a web of material using the same. The apparatus and method of the present invention provides for the heating of air and the converting of VOCs to harmless gases in a fully integrated manner via the inclusion of a regenerative combustion device as an integral element of the drying apparatus.

Abstract: Regenerative oxidizer including an entrapment chamber and damper assembly, as well as a method of oxidizing volatile organic compounds in a gas using such apparatus. To improve the VOC destruction efficiency and eliminate opacity issues resulting from heat exchange matrix regeneration, untreated fluid can be diverted away from the oxidizer exhaust stack and directed into a “holding vessel” or VOC entrapment chamber. The assembly utilizes a single damper in order to divert the exhaust flow from the oxidizer either to exhaust or to the entrapment chamber. The entrapment chamber preferably has a modular construction, which facilitates expanding or decreasing the volume of the chamber. The design facilitates installation and can be retrofitted on existing equipment. The damper diverts the flow of gas with minimal or no negative impact on the process flow.

Abstract: A burner having improved flame quality even at high turn-down ratios. The burner includes a flow director which is preferably a bent sheet or plate positioned in the burner to alter the flow geometry of the air component into a series of channels where the air mixes with the fuel. Preferably the flow director is perforated, the perforations providing a second avenue for the flow of air into the mixing channel.

Abstract: Air turn for supporting and optionally drying a web, comprising an arcuate surface having a plurality of apertures formed therein. Pressurized gas is supplied to the air turn plenum, and exits through the plurality of apertures to form a cushion of air to float the web. Turn angles of about 90° to about 300° with no contact to the web are achievable with the apparatus of the present invention. The unique semi-circular design allows for non-contact flotation and turning of a tensioned web with low pressure requirements, reduced air spillage and reduced noise level. Multi-chamber turns can be used with each section having independently controlled pressurized gas.

Abstract: A burner that utilizes venturi action for induction of combustion air. The action of the venturi draws in surrounding air present around the nozzle to supply the necessary combustion air, provide forward moment to the burning gases to distribute their heat, and control the location of the heat release. The burner can thus be used to accomplish fuel gas injection directly into the combustion chamber of an oxidizer, and does not require a separate gas train or suffer from the other various drawbacks typical of conventional fuel gas injection systems. A stable flame is generated, and efficient heat-up accomplished. No extra combustion air is necessary.

Abstract: Integrated web dryer (10) and regenerative heat exchanger (20), as well as a method of drying a web of material using the same. The apparatus and method of the present invention provides for the heating (22) of air and the converting of VOC's to harmless gases in a fully integrated manner via the inclusion of a regenerative combustion device as an integral element of the drying apparatus.

Abstract: Switching valve and a regenerative thermal oxidizer including the switching valve. The valve of the present invention exhibits excellent sealing characteristics and minimizes wear. The valve has a seal plate that defines two chambers, each chamber being a flow port that leads to one of two regenerative beds of the oxidizer. The valve also includes a switching flow distributor which provides alternate channeling of the inlet or outlet process gas to each half of the seal plate. The valve operates between two modes: a stationary mode and a valve movement mode. In the stationary mode, a tight gas seal is used to minimize or prevent process gas leakage. The gas seal also seals during valve movement.

Abstract: A heat exchanger for a regenerative thermal oxidizer is described which includes at least one heat exchange column provided with a multi-layer of packing material including at least one layer of randomly packed and specially shaped and sized particles, each particle being formed of a high temperature stable material and preferably having a cylindrical outer wall and internal reinforcing vanes extending from the cylindrical outer wall to the center of the particle, and at least one layer of structured monolithic media having a plurality of flow passages in the direction of gas flow through the column.

Abstract: The present invention relates to one or more heat exchangers in communication with a combustion zone, each heat exchanger containing a matrix of heat exchange media, the matrix having a plurality of defined parallel or substantially parallel flow passages, the matrix being angled slightly above horizontal in the direction towards the combustion zone. The present invention is also directed to a regenerative thermal oxidizer including the one or more heat exchangers containing the angled matrix.

Abstract: Switching valve and a regenerative thermal oxidizer including the switching valve. The valve of the present invention exhibits excellent sealing characteristics and minimizes wear. The valve has a seal plate that defines two chambers, each chamber being a flow port that leads to one of two regenerative beds of the oxidizer. The valve also includes a switching flow distributor which provides alternate channeling of the inlet or outlet process gas to each half of the seal plate. The valve operates between two modes: a stationary mode and a valve movement mode. In the stationary mode, a tight gas seal is used to minimize or prevent process gas leakage. The gas seal also seals during valve movement.

Abstract: Control system and method for regulating the air/fuel mix of a burner for a web dryer or a regenerative or recuperative oxidizer, for example. Differential air pressure is monitored between the air chamber of the burner and the enclosure into which the burner fires (such as a flotation dryer or the combustion chamber of a regenerative thermal oxidizer). Fuel flow is monitored by a differential pressure measurement between the fuel chamber of the burner and the enclosure into which the burner fires. These measurements are compared to predetermined values, and the fuel flow and/or air flow to the burner is regulated accordingly.

Abstract: A combination infrared/air convection dryer or oven for travelling webs. A shutter assembly is provided between the infrared radiation source and the moving web in order to selectively expose the web to infrared radiation, and to create a sealed air chamber when in the closed position. Enhanced drying of the web and/or a coating on the web at high speed is achieved without a concomitant increase in dryer length. When the drying atmosphere has a high concentration of solvent, exposure of that atmosphere to the heating elements, which can cause explosions, is eliminated by actuation of the shutters. In a preferred embodiment of the invention, air bars are used to floatingly support the moving web to avoid contact of the web with dryer elements.

Abstract: Anti-leak two-port and three-port poppet valves for a regenerative thermal oxidizer in which a gas such as contaminated air is first passed through a hot heat-exchange bed and into a communicating high temperature oxidation (combustion) chamber or zone, and then through a relatively cool second heat exchange bed. The alternating of the heat transfer zones to provide matrix regeneration is accomplished via regenerative thermal oxidizer switching valves. In the preferred embodiment of the present invention, the switching valves are horizontal pneumatic poppet type valves in a consolidated housing, the valve's switching frequency or cycle being a function of volumetric flow rate.

Abstract: A regenerative thermal oxidizer (H-101) includes a number of heat exchange columns (A, B) topped by a combustion chamber (C-101). Contaminated air is directed into one of the columns and oxidation is completed as the flow passes through the combustion chamber (C-101). From the combustion chamber (C-101), the now clean air flows vertically downward through another column and then is directed via an outlet through an outlet manifold and released to atmosphere or recirculated back to the oxidizer (H-101). A combustible fuel is added to the contaminated air prior to its entry into one of the columns. The addition of the combustible fuel is regulated by continuously monitoring the inlet and outlet temperatures (TE-101A, TE-108A), and comparing a difference between these temperatures to a predetermined value. Further control can be achieved by measuring the flow of contaminated air to the oxidizer (H-101) via pressure differential and coordinating that measurement with the temperature differential measurement.

Abstract: A combination infrared/convection dryer or oven for drying travelling webs. A shutter assembly is provided between the infrared radiation source and the moving web in order to selectively expose the web to infrared radiation. Drying efficiency is optimized by adding heated impinged air at high velocity on the machine direction ends and between the infrared elements. The air being discharged on the web is heated as it is pulled across the elements to a centralized return air duct. The return air is pulled into the inlet of a close coupled supply fan which then discharges the air to the nozzles. A portion of the air is also exhausted to atmosphere to maintain the oven enclosure in a negative pressure state, thus drawing fresh make-up air into the oven housing through the web inlet and outlet slots. Flotation nozzles can be used where contactless support of the running web is desired. Enhanced drying of the web and/or a coating on the web at high speed is achieved without a concomitant increase in dryer length.

Abstract: A combination infrared/air convection dryer or oven for travelling webs. A shutter assembly is provided between the infrared radiation source and the moving web in order to selectively expose the web to infrared radiation, and to create a sealed air chamber when in the closed position. Enhanced drying of the web and/or a coating on the web at high speed is achieved without a concomitant increase in dryer length. When the drying atmosphere has a high concentration of solvent, exposure of that atmosphere to the heating elements, which can cause explosions, is eliminated by actuation of the shutters. In a preferred embodiment of the invention, air bars are used to floatingly support the moving web to avoid contact of the web with dryer elements.

Abstract: The present invention generally relates to supported perovskites of the formula XYO.sub.3 where X is lanthanum, cerium or yttrium and Y is a transition metal such as copper, chromium, manganese, iron, cobalt and nickel supported on a support such as alumina, silica, magnesium aluminate, titanium oxide, zirconium oxide and mixtures thereof. In the case where X is lanthanum, some of the lanthanum ions may be replaced resulting in a perovskite of the formula La.sub.1-x A.sub.x YO.sub.3 wherein x is about 0.75 or less and A is silver or magnesium and Y is manganese or iron. Their use for low temperature oxidation of volatile organic compounds (VOCs), particularly oxygen-containing VOCs. The support may be stabilized by having an intermediate metal oxide layer on the surface of the support wherein the metal of the intermediate metal oxide may be iron, magnesium, cobalt, nickel, manganese, zinc, titanium, copper, chromium, lanthanum, barium, calcium, strontium or silver. The catalysts contain platinum or palladium.