Abstract: A life-support system including a shelter, combined with equipment for sustaining a breathable atmosphere within the shelter. The breathable atmosphere is sustained by providing a supply of fresh air to the shelter, and removing carbon dioxide from the shelter. To provide the air supply, air containing a toxic agent is fed to a membrane separation unit. The membrane unit has a high selectivity to the permeation of oxygen over toxic agent and produces an oxygen-enriched permeate stream, while rejecting almost all of the toxic agent. The oxygen-enriched air is then passed through a unit containing a sorbent, such as activated carbon, to remove any remaining traces of toxic material before being fed to the shelter.

Abstract: A membrane process and system for removing condensable vapors from gas streams is disclosed. The process includes a membrane separation step and a condensation or other recovery step. An auxiliary membrane module or set of modules is installed across the pump and condenser on the downstream side of the main membrane unit. This module takes as its feed the vent gas from the condenser, and returns a vapor-enriched stream upstream of the pump and condenser. The module can be sized to produce a discharge stream containing the vapor in about the same concentration as the feed to be treated. This discharge stream can then be mixed with the feed without adverse effect on the efficiency of the system.

Abstract: A spiral-wound pervaporation module, designed to achieve optimum permeate flow throughput. The module is of conventional design and construction, in that it incorporates membrane envelopes, within and between which are channels through which the feed and permeate streams flow. The feed and permeate channels are created by spacers on the feed and permeate sides of the membrane layers. The module is unconventional in that the permeate spacer is tailored for optimum permeate flow throughput. The tailoring is based on the discovery that the total permeate flow throughput from a module passes through a maximum as the resistance to vapor transport of the permeate spacer material is progressively decreased. The resistance to vapor transport along the permeate channel is kept below a value at which it has a significant adverse effect on the membrane flux and the membrane separation properties, yet at the same time the total module throughput is within an optimum range.

Abstract: A process for treating gas streams containing a sterilant gas and a diluent gas, such as sterilizer exhaust streams. The process involves a sterilant removal step and a diluent removal step. The sterilant removal step can be absorption, catalytic oxidation or some other chemical reaction. The diluent removal step includes a membrane separation step, and may include a condensation step. The permselective membranes used for the membrane separation step are typically selective for the diluent gas over other gases in the stream. The process removes essentially all the sterilant present in the feed stream, and typically removes 90% or more of the diluent. The process is particularly useful for treating ethylene oxide/CFC-12 mixtures.

Abstract: A composite membrane particularly useful for gas separation or pervaporation. The membrane has three layers: a microporous substrate, an intermediate sealing layer, and a top permselective layer. The permselective layer is made by interfacial polymerization directly on the sealing layer. The sealing layer prevents penetration of the interfacial polymerization reagents into the substrate pores during membrane preparation and provides a gutter layer in the finished membrane.

Abstract: A refrigeration process including a refrigeration cycle, and refrigerant purge and recovery operations is disclosed. The refrigeration cycle may be a vapor compression cycle or an absorption cycle, for example. A purge stream is withdrawn from the refrigeration cycle and subjected to treatment by means of a membrane separation unit. The purge-stream treatment operation produces an essentially pure refrigerant stream, suitable for return to the refrigeration cycle, and an air stream, clean enough for direct discharge to the atmosphere. The process is applicable to most refrigerants, but is particularly useful in minimizing atmospheric emissions of chlorofluorocarbons, such as CFC-11 and CFC-12.

Abstract: A fractionation process for treating a gas stream containing organic vapor in a concentration technically or economically difficult to treat by standard waste control methods. Typically this concentration will be about 0.1-10% organic vapor. The process involves running the stream through a membrane system containing one or more membranes selectively permeable to the organic vapor component of the gas stream. The fractionation produces two streams: a product residue stream containing the organic vapor in a concentration less than about 0.5% and a product permeate stream highly enriched in organic vapor content. Both residue and permeate streams are then suitable for treatment by conventional separations or waste control technologies. The low concentration residue stream might be passed to carbon adsorption beds, for example, and the high concentration permeate stream might be subjected to condensation or incineration.

Abstract: A separation process for recovering organic components from liquid streams. The process is a combination of pervaporation and decantation. In cases where the liquid stream contains the organic to be separated in dissolved form, the pervaporation step is used to concentrate the organic to a point above the solubility limit, so that a two-phase permeate is formed and then decanted. In cases where the liquid stream is a two-phase mixture, the decantation step is performed first, to remove the organic product phase, and the residue from the decanter is then treated by pervaporation. The condensed permeate from the pervaporation unit is sufficiently concentrated in the organic component to be fed back to the decanter. The process can be tailored to produce only two streams: an essentially pure organic product stream suitable for reuse, and a residue stream for discharge or reuse.

Abstract: A protective material having a membrane layer and a sorbent layer. The membrane is a thin-film composite membrane permeable to water vapor but relatively impermeable to organic vapors. The sorbent layer includes activated carbon or other sorbent or reactive material, and captures traces of organic vapor that permeate the membrane layer. The material is particularly useful in intermediate-level protective clothing.

Abstract: A method for designing and making composite membranes having a microporous support membrane coated with a permselective layer. The method involves calculating the minimum thickness of the permselective layer such that the selectivity of the composite membrane is close to the intrinsic selectivity of the permselective layer. The invention also provides high performance membranes with optimized properties.

Abstract: A membrane for gas separation or pervaporation. The membrane is a composite of a microporous support membrane and an ultrathin permselective membrane, the permselective membrane being made from a polyamide-polyether block copolymer having the general form: ##STR1## where PA is a saturated aliphatic polyamide segment, PE is a polyether segment, and n is a positive integer. The membrane is particularly useful in separating polar gases from non-polar gases.

Abstract: A pervaporation process for separating organic contaminants from evaporator condensate streams is disclosed. The process employs a permselective membrane that is selectively permeable to an organic component of the condensate. The process involves contacting the feed side of the membrane with a liquid condensate stream, and withdrawing from the permeate side a vapor enriched in the organic component. The driving force for the process is the in vapor pressure across the membrane. This difference may be provided for instance by maintaining a vacuum on the permeate side, or by condensing the permeate. The process offers a simple, economic alternative to other separation techniques.

Abstract: A multilayer composite fabric material consisting of a woven or non-woven fabric support, a microporous membrane layer, and an ultrathin permselective surface coating, and optionally an intermediate sealing layer and a protective top layer; the material being freely permeable to water vapor but impermeable to toxic organic vapors.The material is suitable for fabricating protective clothing for use in industrial and military hazardous chemical enviornments.

Abstract: A method for designing and making composite membranes having a microporous support membrane coated with a permselective layer. The method involves calculating the minimum thickness of the permselective layer such that the selectivity of the composite membrane is close to the intrinsic selectivity of the permselective layer. The invention also provides high performance membranes with optimized properties.

Abstract: A membrane process for separating fluorinated hydrocarbon vapors is disclosed. The process employs a permselective membrane that is selectively permeable to fluorinated hydrocarbons over oxygen or nitrogen. The process involves contacting the feed side of the membrane with a gas mixture containing the fluorinated hydrocarbon vapor, and withdrawing from the permeate side a vapor enriched in the fluorinated hydrocarbon component. The driving force for membrane permeation is preferably provided by maintaining a partial vacuum on the permeate of the membrane. Eighty to 99% of the fluorinated hydrocarbon contained in the feedstream can be removed by the process. The permeate may be sufficiently enriched in fluorinated hydrocarbon to permit recovery and reuse. Very high membrane selectivities are not required.

Abstract: An ultrathin, permselective membrane for use in gas or vapor separations. The membrane comprises a permselective layer of ethylcellulose in combination with one or more permselective layers of poly(4-methylpentene-1). The permselective membrane is preferably coated onto a microporous substrate, such as an asymmetric Loeb-Sourirajan type membrane. The resulting membrane has high gas fluxes and selectivities, and can be used, for example, to separate oxygen and nitrogen; hydrogen sulfide from nitrogen, methane or carbon dioxide; hydrogen from nitrogen; sulfur dioxide or ammonia from nitrogen; or water vapor from air. A method of preparing such a membrane is also provided, as is a gas separation process using the membrane.

Abstract: An ultrathin, high-flux composite membrane for use in gas separation. The membrane comprises a metal layer, typically 500.ANG. or less thick on a microporous support. The support may be as asymmetric Loeb-Sourirajan type membrane or a two-layer composite of a microporous substrate with a very thin sealing layer. The support gives mechanical strength to the membrane but does not contribute significantly to the selectivity. Optionally the metal layer may be overcoated with a second polymeric sealing layer to plug any defects and to protect the fragile surface from mechanical damage. The membrane is particularly useful in the purfication of hydrogen.

Abstract: A process for separating ethane and other higher hydrocarbons from a natural or produced gas stream, having methane as its major constituent. A rubbery permselective membrane, having a propane/methane selectivity of 8 or above, is contacted on its feed side with a gas mixture typically containing methane, ethane, propane, butane, and small amounts of other hydrocarbons, water vapor, hydrogen sulfide and carbon dioxide. Carbon dioxide, water vapor, ethane and the other higher hydrocarbons permeate preferentially through the membrane, and the retentate stream is correspondingly enriched in methane.

Abstract: A process for recovering and concentrating organic vapor from a feed stream of air having an organic vapor content of no more than 20,000 ppm by volume. A thin semipermeable membrane is provided which has a feed side and a permeate side, a selectivity for organic vapor over air of at least 50, as measured by the ratio of organic vapor permeability to nitrogen permeability, and a permeability of organic vapor of at least 3.times.10.sup.-7 cm.sup.3 (STP) cm/cm.sup.2 sec.cm Hg. The feed stream is passed across the feed side of the thin semipermeable membrane while providing a pressure on the permeate side which is lower than the feed side by creating a partial vacuum on the permeate side so that organic vapor passes preferentially through the membrane to form an organic vapor depleted air stream on the feed side and an organic vapor enriched stream on the permeate side. The organic vapor which has passed through the membrane is compressed and condensed to recover the vapor as a liquid.