Patents Assigned to MEMC Electronic Materials, SpA
  • Publication number: 20130206163
    Abstract: A system for ultrasonically cleaning one or more wires of a wire saw for slicing semiconductor or solar material into wafers. The system includes an ultrasonic transducer connected to a sonotrode. The system also includes a sonotrode plate adjacent to one or more of the wires. The sonotrode plate has an opening that exposes the sonotrode to one or more of the wires. The system further includes a tank for delivering a flow of liquid to contact the sonotrode and one or more of the wires. The tank is positioned on the same side of the wires as the sonotrode plate. The ultrasonic transducer is configured to vibrate and form cavitations in the liquid for the removal of contaminants from a surface of one or more of the wires.
    Type: Application
    Filed: August 14, 2012
    Publication date: August 15, 2013
    Applicant: MEMC Electronic Materials, SPA
    Inventors: Carlo Zavattari, Ferdinando Severico, Roland R. Vandamme, Fabrizio Bonda
  • Publication number: 20130174828
    Abstract: Systems and methods are disclosed for controlling the surface profiles of wafers cut in a wire saw machine. The systems and methods described herein are generally operable to alter the nanotopology of wafers sliced from an ingot by controlling the shape of the wafers. The shape of the wafers is altered by changing the temperature and/or flow rate of a temperature-controlling fluid that comes in contact with the ingot. Different feedback systems can be used to determine the temperature of the fluid necessary to generate wafers having the desired shape and/or nanotopology.
    Type: Application
    Filed: December 7, 2012
    Publication date: July 11, 2013
    Applicant: MEMC ELECTRONIC MATERIALS, SPA
    Inventor: MEMC ELECTRONIC MATERIALS, SPA
  • Publication number: 20130144421
    Abstract: Systems and are disclosed for controlling the temperature of bearings in a wire saw machine. The systems described herein are generally operable to alter the nanotopology of wafers sliced from an ingot by controlling the shape of the wafers. The shape of the wafers is altered by controlling the temperature of bearings in the wire saw by changing the temperature and/or flow rate of a temperature-controlling fluid circulated in fluid communication with bearings supporting wire guides of the saw. Different feedback systems can be used to determine the temperature of the fluid necessary to generate wafers having the desired shape and/or nanotopology.
    Type: Application
    Filed: December 1, 2011
    Publication date: June 6, 2013
    Applicant: MEMC ELECTRONIC MATERIALS, SPA
    Inventors: Carlo Zavattari, Ferdinando Severico, Sumeet S. Bhagavat, Gabriele Vercelloni, Roland R. Vandamme
  • Publication number: 20130144420
    Abstract: Systems are disclosed for controlling the surface profiles of wafers cut in a wire saw machine. The systems and methods described herein are generally operable to alter the nanotopology of wafers sliced from an ingot by controlling the shape of the wafers. The shape of the wafers is altered by changing the temperature and/or flow rate of a temperature-controlling fluid circulated in fluid communication with bearings supporting wire guides of the saw. Different feedback systems can be used to determine the temperature of the fluid necessary to generate wafers having the desired shape and/or nanotopology.
    Type: Application
    Filed: December 1, 2011
    Publication date: June 6, 2013
    Applicant: MEMC ELECTRONIC MATERIALS, SPA
    Inventors: Carlo Zavattari, Ferdinando Severico, Sumeet S. Bhagavat, Gabriele Vercelloni, Roland R. Vandamme
  • Publication number: 20130139800
    Abstract: Methods are disclosed for controlling surface profiles of wafers cut in a wire saw machine. The systems and methods described herein are generally operable to alter the nanotopology of wafers sliced from an ingot by controlling the shape of the wafers. The shape of the wafers is altered by changing the temperature and/or flow rate of a temperature-controlling fluid circulated in fluid communication with bearings supporting wire guides of the saw. Different feedback systems can be used to determine the temperature of the fluid necessary to generate wafers having the desired shape and/or nanotopology.
    Type: Application
    Filed: December 2, 2011
    Publication date: June 6, 2013
    Applicant: MEMC Electronic Materials, SPA
    Inventors: Carlo Zavattari, Ferdinando Severico, Sumeet S. Bhagavat, Gabriele Vercelloni, Roland R. Vandamme
  • Publication number: 20130139801
    Abstract: Methods are disclosed for controlling the displacement of bearings in a wire saw machine. The systems and methods described herein are generally operable to alter the nanotopology of wafers sliced from an ingot by controlling the shape of the wafers. The shape of the wafers is altered by controlling displacement of bearings in the wire saw by changing the temperature and/or flow rate of a temperature-controlling fluid circulated in fluid communication with bearings supporting wire guides of the saw. Different feedback systems can be used to determine the temperature of the fluid necessary to generate wafers having the desired shape and/or nanotopology.
    Type: Application
    Filed: December 1, 2011
    Publication date: June 6, 2013
    Applicant: MEMC ELECTRONIC MATERIALS, SPA
    Inventors: Carlo Zavattari, Ferdinando Severico, Sumeet S. Bhagavat, Gabriele Vercelloni, Roland R. Vandamme
  • Publication number: 20130000672
    Abstract: Systems and methods are provided for cleaning an interior surface of a chemical vapor deposition reactor bell used in the production of polysilicon.
    Type: Application
    Filed: June 27, 2012
    Publication date: January 3, 2013
    Applicant: MEMC ELECTRONIC MATERIALS, SPA
    Inventors: Ezio Bovio, Paolo Molino, Diego Gava
  • Patent number: 7223344
    Abstract: A method of separating, recovering and reusing components of an exhausted slurry used in slicing silicon wafers from a silicon ingot. In the method, the solid particles and lubricating fluid of the exhausted slurry are separated without decreasing the viscosity of the exhausted slurry. The separated lubricating fluid may be collected and reused in the preparation of a fresh slurry. Additionally, the silicon particulate and metal slicing wire particulate are dissolved and separated from the abrasive grains. The abrasive grains are separated into spent abrasive grains and unspent abrasive grains. The separated unspent abrasive grains are suitable for reuse in the preparation of a fresh slurry.
    Type: Grant
    Filed: May 29, 2001
    Date of Patent: May 29, 2007
    Assignee: MEMC Electronic Materials, SpA
    Inventors: Carlo Zavattari, Guido Fragiacomo, Elio Portaluppi
  • Patent number: 7137874
    Abstract: A wafer polishing apparatus for polishing a semiconductor wafer. The polisher comprises a base (23), a turntable (27), a polishing pad (29) and a drive mechanism (45) for driven rotation of a polishing head (63). The polishing head is adapted to hold at least one wafer (35) for engaging a front surface of the wafer with a work surface of the polishing pad. A spherical bearing assembly (75) mounts the polishing head (63) on the drive mechanism for pivoting of the polishing head about a gimbal point (p) lying no higher than the work surface when the polishing head holds the wafer in engagement with the polishing pad. This pivoting allowing the plane of the front surface of the wafer to continuously align itself to equalize polishing pressure over the front surface of the wafer, while rotation of the polishing head is driven by the driving mechanism.
    Type: Grant
    Filed: November 21, 2000
    Date of Patent: November 21, 2006
    Assignee: MEMC Electronic Materials, SpA
    Inventors: Ezio Bovio, Paride Corbellini, Marco Morganti, Giovanni Negri, Peter D. Albrecht
  • Patent number: 6878302
    Abstract: The method comprises the steps of mounting a first wafer (13) on the mounting member (12) and securing the mounting member to the hub (16) by drawing a vacuum at a first vacuum pressure through the hub; rotating the hub about the hub axis (AH), rotating a polishing pad (34) mounted on the turntable (30) about the turntable axis (at), and bringing a surface of the wafer (13) and the polishing pad into contact with each other. The wafer (16) is demounted, and the shape of the polished wafer is determined. A second vacuum pressure is selected using the information obtained. A successive wafer is polished according to the same method as the first wafer except that the second vacuum pressure is substituted for the first vacuum pressure. The second vacuum pressure is sufficient to deform the mounting member (12) thereby deform the wafer to improve the flatness and parallelism of the surfaces of the successive wafer.
    Type: Grant
    Filed: March 30, 2000
    Date of Patent: April 12, 2005
    Assignee: MEMC Electronic Materials, SpA
    Inventors: Paride Corbellini, Giovanni Negri, Ezio Bovio, Luca Moiraghi
  • Patent number: 6803576
    Abstract: The present invention is a method for quantitatively measuring nitrogen in Czochralski silicon based on the detection of one or more N—O complexes by means of low temperature Fourier Transform infrared spectroscopy (LT-FTIR) in the far infrared spectral range (FIR).
    Type: Grant
    Filed: September 23, 2002
    Date of Patent: October 12, 2004
    Assignee: MEMC Electronic Materials, SPA
    Inventors: Maria Giovanna Pretto, Maria Porrini, Roberto Scala, Vladimir Voronkov, Paolo Collareta, Robert J. Falster
  • Patent number: 6306733
    Abstract: A process for preparing an silicon epitaxial wafer. The wafer has a front surface having an epitaxial layer deposited thereon, a back surface, and a bulk region between the front and back surfaces, wherein the bulk region contains a concentration of oxygen precipitates. In the process, a wafer having interstitial oxygen atoms is first subjected to an oxygen precipitation heat treatment to cause the nucleation and growth of oxygen precipitates to a size sufficient to stabilize the oxygen precipitates. An epitaxial layer is then deposited on the surface of the oxygen precipitate stabilized wafer.
    Type: Grant
    Filed: July 27, 2000
    Date of Patent: October 23, 2001
    Assignee: MEMC Electronic Materials, SPA
    Inventors: Robert Falster, Marco Cornara, Daniela Gambaro, Massimiliano Olmo
  • Patent number: 6204152
    Abstract: A process for heat-treating a single crystal silicon wafer to influence the precipitation behavior of oxygen in the wafer in a subsequent thermal processing step. The wafer has a front surface, a back surface, a central plane between the front and back surfaces, and a sink for crystal lattice vacancies at the front surface. In the process, the wafer is subjected to a heat-treatment to form crystal lattice vacancies, the vacancies being formed in the bulk of the silicon. The wafer is then cooled from the temperature of said heat treatment at a rate which allows some, but not all, of the crystal lattice vacancies to diffuse to the crystal lattice vacancy sink to produce a wafer having a vacancy concentration profile in which the peak density is at or near the central plane with the concentration generally decreasing in the direction of the front surface of the wafer.
    Type: Grant
    Filed: June 30, 1999
    Date of Patent: March 20, 2001
    Assignee: MEMC Electronic Materials, SpA
    Inventors: Robert Falster, Marco Cornara, Daniela Gambaro, Massimiliano Olmo
  • Patent number: 5403406
    Abstract: A silicon wafer containing oxygen precipitate nucleation centers (or oxygen precipitates) and having a first face, a second face, and a central plane equidistant between the first and second faces. The nucleation centers (or oxygen precipitates) have a non-uniform distribution between the first and second faces with a maximum density of the nucleation centers (or oxygen precipitates) being in a region which is between the first face and the central plane and nearer to the first face than the central plane. The density of the nucleation centers (or oxygen precipitates) increases from the first face to the region of maximum density and decreasing from the region of maximum density to the central plane.
    Type: Grant
    Filed: May 13, 1993
    Date of Patent: April 4, 1995
    Assignee: MEMC Electronic Materials, SpA
    Inventors: Robert Falster, Giancarlo Ferrero, Graham Fisher, Massimiliano Olmo, Marco Pagani
  • Patent number: 5401669
    Abstract: A process for treatment of a silicon wafer to achieve therein a controlled distribution of the density of oxygen precipitate nucleation centers. In the process, one face of the wafer is shielded and the other, unshielded, face of the wafer is exposed to an atmosphere which contains nitrogen or a nitrogen compound gas and which has an essential absence of oxygen during a rapid thermal treatment at a temperature of at least about 1175.degree. C. The process generates nucleation centers which serve as sites for the growth of oxygen precipitates during a subsequent heat treatment and which have a peak density proximate the unshielded face of the wafer.
    Type: Grant
    Filed: May 17, 1993
    Date of Patent: March 28, 1995
    Assignee: MEMC Electronic Materials, SpA
    Inventors: Robert Falster, Giancarlo Ferrero, Graham Fisher, Massimiliano Olmo, Marco Pagani
  • Patent number: 5272119
    Abstract: A process for increasing the minority carrier recombination lifetime in a silicon body contaminated with transition metals, expecially iron. The silicon body is stored at a temperature and for a period sufficient to cause metal to diffuse from the bulk of the silicon body to the surface of the silicon body to measurably increase the minority carrier recombination lifetime.
    Type: Grant
    Filed: November 3, 1992
    Date of Patent: December 21, 1993
    Assignee: MEMC Electronic Materials, SpA
    Inventor: Robert Falster