Abstract: A multi-channel fluid coupling for a printhead includes: a body having a first channel and a second channel, the second channel being relatively longer than the first channel; a first inlet port and a first outlet port at opposite ends of the first channel; and a second inlet port and a second outlet port at opposite ends of the second channel. The first and second channels are configured for proportionally modulating a flow resistance of fluids flowing therethrough.

Abstract: An inkjet printhead includes: a rigid elongate manifold having ink supply channels extending along its length and a plurality of ink outlets defined therein; a shim attached to the manifold, the shim having a plurality of shim apertures for receiving ink from the ink outlets; and a plurality of printhead chips adhesively bonded directly to the shim, each printhead chip receiving ink from one or more of the ink outlets. The shim is formed of a metal alloy having a CTE of 5 ppm/° C. or less and includes an adhesion-promoting surface film layer.

Abstract: An inkjet printhead includes: a manifold having a plurality of ink outlets defined in a manifold surface; a shim adhesively bonded to the manifold surface, the shim having apertures aligned with the ink outlets; a first row of printhead chips adhesively bonded to the shim; and a second row of printhead chips adhesively bonded to the shim. The shim is a one-part common shim for mounting all printhead chips of the first and second row.

Abstract: A printhead cartridge includes: an elongate manifold; a plurality of printhead chips mounted to a lower part of the manifold; and a casing mounted to an upper part of the manifold. The casing includes a first casing part and a second casing part, the first and second parts being longitudinally biased towards each such that the casing is expandable along a longitudinal axis of the manifold.

Abstract: An inkjet printhead includes: an elongate fluid manifold having a base which includes a truss structure, the truss structure having webs extending between opposite chords, wherein a plurality of openings between the webs and the chords define fluid outlets; a plurality of bracing ribs extending across an upper surface of the truss structure, each bracing rib being aligned with one of the webs; and printhead chips attached to a lower surface of the truss structure, each printhead chip receiving printing fluid from a plurality of the fluid outlets.

Abstract: A print bar assembly includes: a mounting frame having a pair of opposite first and second sidewalls extending parallel to a media feed direction, the first sidewall having an upwardly extending first guide slot defined between opposite first bearing surfaces; a print bar carriage slidably received within the mounting frame and an actuation mechanism operatively connected to the print bar carriage for lifting and lowering the print bar carriage relative to the mounting frame. The print bar carriage includes a chassis, a printhead and a pair of first bearings rotatably received in the first guide slot. During sliding movement of the print bar carriage, the pair of first bearings travel within the first guide slot and bear against the first bearing surfaces to constrain rotational movement of the print bar carriage.

Abstract: An inkjet printhead includes: a rigid elongate manifold having one or more ink supply channels extending along its length, each ink supply channel having a base defining a plurality of ink outlets and a roof comprising an elongate flexible film; and a plurality of printhead chips mounted to the manifold, each printhead chip receiving ink from one or more of the ink outlets The flexible film includes a plurality of operatively independent bellows positioned along a length of one or more ink supply channels.

Abstract: A process for filling one or more etched holes defined in a frontside surface of a wafer substrate. The process includes the steps of: (i) depositing a layer of a photoimageable thermoplastic polymer onto the frontside surface and into each hole; (ii) reflowing the polymer; (iii) selectively removing the polymer from regions outside a periphery of each hole, the selective removing comprising exposure and development of the polymer; (iv) optionally repeating steps (i) to (iii) until each hole is overfilled with the polymer; and (v) planarizing the frontside surface to provide one or more holes filled with a plug of the polymer. Each plug has a respective upper surface coplanar with the frontside surface.

Abstract: An inkjet printhead includes: a rigid elongate carrier having an ink supply channel and a lower surface having a plurality of printhead chips mounted thereon; a rigid PCB attached to the lower surface of the carrier, the PCB extending a length of the carrier and projecting laterally beyond a sidewall of the carrier; a lead retainer attached to the sidewall of the carrier; and a plurality of leads extending upwardly from contact pads positioned along a longitudinal edge portion of the PCB, each lead being secured to the sidewall of the carrier via the lead retainer. The PCB supplies power and data to the printhead chips via electrical connections between the PCB and the printhead chips.

Abstract: A method of printing an image using a printing system having first and second overlapping printhead segments. The method includes the steps of: (i) identifying a strip of the image to be printed in an overlap region of the first and second printhead segments; (ii) determining a continuous seam in the strip based on a cost function, the cost function including a parameter selected from the group consisting of: (a) minimizing a density of printed ink along the seam; and (b) maximizing a luminance along the seam; and (iii) printing the image using the first and second printhead segments, the printing including stitching the first and second printhead segments across the seam. The strip contains variable image content and the seam has a varying position within the strip.

Abstract: An inkjet printhead includes: a manifold having first, second, third and fourth ink supply channels extending along the manifold and corresponding first, second, third and fourth rows of outlets defined in the manifold, wherein a first ink delivery group contains the first and second rows of outlets and a second ink delivery group contains the third and fourth rows of outlets. A first array of printhead chips is mounted to a lower surface of the manifold so as receive ink from the first and second rows of outlets and a second array of printhead chips is mounted to the lower surface of the manifold so as to receive receive ink from the third and fourth rows of outlets. A distance between the first and second ink delivery groups is greater than a distance between the first and second rows of outlets or the third and fourth rows of outlets.

Abstract: An ink delivery system for an inkjet printer includes: a positive ink line; a negative ink line; and one or more print modules interconnected between the positive ink line and the negative ink line. Each print module includes: an inlet port; an outlet port; a printhead interconnected between the inlet port and the outlet port; a control valve positioned at the inlet port for controlling an ink pressure in the printhead; an ink pressure sensor for sensing an ink pressure in the print module; and a controller for receiving feedback from the pressure sensor and controlling the control valve. During printing, the ink pressure sensor, the controller and the control valve cooperate to control a backpressure in the printhead within a predetermined backpressure range.

Abstract: An inkjet printhead includes: a manifold having a plurality of ink outlets defined in a manifold surface; a plurality of printhead chips mounted to the manifold surface and aligned with the ink outlets; a PCB mounted to the manifold surface and offset from the ink outlets, the PCB being electrically connected to the printhead chips; and a shield plate covering the PCB. The shield plate has one face in thermal contact with the PCB and an exposed opposite face defining a lower surface of the printhead.

Abstract: A printer includes: a first fixed printhead; a second fixed printhead positioned downstream of the first printhead relative to a media feed direction; a fixed platen for supporting print media; an input roller assembly positioned upstream of the first printhead, the input roller assembly comprising a pair of input rollers having a first nip force N1; an output roller assembly positioned downstream of the second printhead, the output roller assembly comprising a pair of output rollers having a second nip force N2; and an intermediary roller assembly positioned between the first and second printheads, the intermediary roller assembly comprising a pair of intermediary rollers having a third nip force N3. The nip forces satisfy the relationship N1>N2>N3 for optimal printing results.

Abstract: A method of wiping a plurality of printheads positioned in a staggered overlapping arrangement across a width of a media feed path, each printhead having a respective wiper associated therewith. The wipers for neighboring printheads are moved in opposite directions with respect to each other.

Abstract: A printer includes: a first fixed printhead having a respective first print zone; a second fixed printhead positioned downstream of the first printhead relative to a media feed direction, the second printhead having a respective second print zone; an input roller assembly positioned upstream of the first platen, the input roller assembly being configured for feeding media sheets along a downward trajectory towards the first print zone; and an intermediary roller assembly positioned between the first and second print zones, the intermediary roller assembly being configured for receiving the media sheets from the first print zone and feeding the media sheets along a downward trajectory. The second print zone is positioned relatively lower than the first print zone.

Abstract: A printer having a beltless guide for guiding print media around a curved media feed path. The guide includes: first and second opposed guide surfaces for guiding print media therebetween; and a chicane corresponding to a point of inflection in the curved media feed path. The media path does not follow a curvature of the chicane and the chicane is configured to transfer print media from contact with the second surface to contact with the first surface or vice versa.

Abstract: An ink distribution assembly for distributing different inks from respective ink sources to a plurality of print chips which together define an inkjet printhead. The assembly includes: a longitudinal distribution molding having an ink duct for each of the different inks extending longitudinally therealong; an ink inlet port corresponding to each ink duct, each ink inlet port being in fluid communication with a respective ink source for delivering ink from each ink source to a respective one of the ink ducts; and a laminated ink distribution stack in fluid communication with the distribution molding for distributing ink from the ducts to the print chips.

Abstract: An inkjet printhead includes: an elongate fluid manifold having a base defining a plurality of fluid outlets; and a plurality of printhead chips attached to the base of the fluid manifold, each printhead chip receiving ink from one or more fluid outlets. Each fluid outlet extends transversely across the ink manifold and extends at least half a width of each printhead chip.

Abstract: An inkjet printhead including: an elongate fluid manifold having a base comprising a plurality of fluid delivery compartments, each compartment having a fluid outlet and a bubble-venting cavity; and one or more printhead chips attached to the base, each printhead chip receiving printing fluid from one or more fluid outlets. Each fluid outlet is aligned with a respective printhead chip and each bubble-venting cavity is offset from the respective printhead chip.