Patents Assigned to Merlin Technologies, Inc.
  • Patent number: 12241909
    Abstract: An accelerometer arrangement and method are described for determining accelerations of an inground tool. First and second triaxial accelerometers are supported such that a normal sensing axis of the first triaxial accelerometer is at least generally orthogonal to the normal sensing axis of the second triaxial accelerometer for determining the accelerations along the three orthogonal axes based on a combination of sensing axis outputs from one or both of the triaxial accelerometers. A weaker sensing axis of one triaxial accelerometer can be supported at least approximately normal to a weaker sensing axis of another triaxial accelerometer such that the weaker axes are not used. The triaxial accelerometers can be supported such that one axis of one accelerometer can be redundant with respect to another axis of another accelerometer. One triaxial accelerometer can be mounted on a tilted plane with respect to another triaxial accelerometer.
    Type: Grant
    Filed: March 29, 2024
    Date of Patent: March 4, 2025
    Assignee: Merlin Technology, Inc.
    Inventors: Albert W. Chau, John E. Mercer, Scott Phillips
  • Patent number: 12228030
    Abstract: A transmitter for inground use controls a depth signal transmit power in relation to a data signal transmit power such that one reception range of the depth signal at least approximately matches another, different reception range of the data signal. A portable device can form a system with the transmitter in which the portable device scans a plurality of frequencies within at least one low frequency depth signal range to measure the electromagnetic noise at each one of the plurality of frequencies and identify at least one of the frequencies as a potential depth frequency for the transmitter. The portable device can include a dual mode filter having a rebar mode and a normal mode filter. The depth signal frequency is dynamically positionable in relation to low frequency noise.
    Type: Grant
    Filed: October 17, 2023
    Date of Patent: February 18, 2025
    Assignee: Merlin Technology, Inc.
    Inventors: Rudolf Zeller, Gary Garrabrant, Timothy Bayliss, Scott Phillips
  • Patent number: 12188346
    Abstract: A boring tool that is moved by a drill string to form an underground bore. A transmitter transmits a time varying dipole field as a homing field from the boring tool. A pitch sensor detects a pitch orientation of the boring tool. A homing receiver is positionable at a target location for detecting the homing field to produce a set of flux measurements. A processing arrangement uses the pitch orientation and flux measurements with a determined length of the drill string to determine a vertical homing command for use in controlling depth in directing the boring tool to the target location such that the vertical homing command is generated with a particular accuracy at a given range between the transmitter and the homing receiver and which would otherwise be generated with the particular accuracy for a standard range, different from the particular range. An associated system and method are described.
    Type: Grant
    Filed: March 4, 2023
    Date of Patent: January 7, 2025
    Assignee: Merlin Technology Inc.
    Inventors: Guenter W. Brune, John E. Mercer, Albert W. Chau
  • Patent number: 12104490
    Abstract: An apparatus and method are used in conjunction with a system for performing horizontal directional drilling, the system including a drill string extending from a drill rig to a boring tool such that the boring tool is steerable based on a roll orientation. The system also includes an arrangement for generating steering commands for guiding the boring tool to a target position. Responsive at least in part to the steering commands, a display is configured to selectively indicate each of a rotate command, a push command and a spin command. A steering indicator is described which indicates a current roll orientation of the boring tool. A 3-D grid can be animated and centered on either a steering or target indicator. Rounding of a steering command ratio can limit the display of target roll orientations to only those that a given boring tool transmitter is capable of sensing and indicating.
    Type: Grant
    Filed: April 13, 2023
    Date of Patent: October 1, 2024
    Assignee: Merlin Technology, Inc.
    Inventors: Bruce Kolpack, David Bahr, Thomas J. Hall, Benjamin J. Medeiros
  • Patent number: 12055034
    Abstract: Systems, apparatus and methods are described for purposes of initiating a response to detection of an adverse operational condition involving a system including a drill rig and an inground tool. The response can be based on an uphole sensed parameter in combination with a downhole sensed parameter. The adverse operational condition can involve cross-bore detection, frac-out detection, excessive downhole pressure, a plugged jet indication and drill string key-holing detection. A communication system includes an inground communication link that allows bidirectional communication between a walkover detector and the drill rig via the inground tool. Monitoring of inground tool depth and/or lateral movement can be performed using techniques that approach integrated values. Bit force based auto-carving is described in the context of an automated procedure.
    Type: Grant
    Filed: July 1, 2022
    Date of Patent: August 6, 2024
    Assignee: Merlin Technology, Inc.
    Inventors: Albert W. Chau, Benjamin John Medeiros, Craig Caswell
  • Patent number: 12012844
    Abstract: A housing defines a through passage along its length and is configured to support a group of electrical isolators surrounding the through passage to form an electrically isolating break in a drill string such that each isolator of the group of isolators is subject to no more than a compressive force responsive to extension and retraction of the drill string. The housing defines a housing cavity to receive an electronics package having a signal port and is configured for electrical connection of the signal port across the electrically isolating break. A housing lid can cooperate with a main housing body to define elongated slots for purposes of enhancing the emanation of a locating signal. A housing arrangement can support electrical connections from an electronics package to bridge an electrically isolating gap.
    Type: Grant
    Filed: March 10, 2023
    Date of Patent: June 18, 2024
    Assignee: Merlin Technology, Inc.
    Inventors: Albert W. Chau, Kenneth J. Theimer
  • Patent number: 12012849
    Abstract: A drill string communication system is described. An uphole transceiver can couple a signal onto the drill string at a power that is always greater that a selectable power for a downhole signal. Communication from a drill rig to an inground tool can be re-initiated using a maximum uphole transmit power of an uphole transceiver. A procedure can establish a new set of transmission parameters for a drill string signal to establish communication between the drill rig and the inground tool. The system can include a walkover locator that receives an active/inactive status-controlled electromagnetic locating signal. Responsive to a locating signal degradation, a reconfiguration command can modify the locating signal. The uphole transceiver and a downhole transceiver can automatically modify at least one parameter of a downhole signal. An uphole receiver can apply a compensation response to a transferred signal to compensate for a drill string channel transfer function.
    Type: Grant
    Filed: January 10, 2022
    Date of Patent: June 18, 2024
    Assignee: Merlin Technology, Inc.
    Inventors: Albert W. Chau, Loc Viet Lam
  • Patent number: 12000265
    Abstract: Generally, a sonde, associated components and methods are described which can be used in conjunction with an inground tool having an inground tool housing that defines an inground tool cavity such that the inground tool cavity is exposed to an ambient pressure environment which surrounds the inground tool during an inground operation. A sonde housing assembly includes an exterior configuration that is receivable within the inground tool cavity. The sonde housing assembly at least partially defines a sonde interior and is further configured for receiving the pressure sensor body of a pressure sensor in a pressure sealed engagement. A sonde electronics package is supported within the sonde interior and is at least configured to receive the pressure signal and transfer a corresponding pressure signal from the sonde.
    Type: Grant
    Filed: March 6, 2023
    Date of Patent: June 4, 2024
    Assignee: Merlin Technology, Inc.
    Inventors: Albert W. Chau, Dmitry Feldman, Benjamin John Medeiros
  • Patent number: 11994023
    Abstract: A transmitter for an inground operation includes an antenna and a sensor section for generating sensor data. An antenna driver selectively drives the antenna to emit a locating signal such that the locating signal carries the sensor data. A processor controls the antenna driver to transmit the locating signal during a normal mode and to enter a sleep state that disables at least the sensor section and the antenna driver such that the locating signal is not transmitted responsive to detecting that the transmitter is inactive. The processor can enter a snooze mode from the normal mode by disabling the antenna driver so that the locating signal is not transmitted, without disabling the sensor section, and the snooze mode requires less power than the normal mode but more power than the sleep state.
    Type: Grant
    Filed: June 17, 2022
    Date of Patent: May 28, 2024
    Assignee: Merlin Technology, Inc.
    Inventors: Craig A. Caswell, Scott D. Phillips
  • Patent number: 11971428
    Abstract: An accelerometer arrangement and method are described for determining accelerations of an inground tool. First and second triaxial accelerometers are supported such that a normal sensing axis of the first triaxial accelerometer is at least generally orthogonal to the normal sensing axis of the second triaxial accelerometer for determining the accelerations along the three orthogonal axes based on a combination of sensing axis outputs from one or both of the triaxial accelerometers. A weaker sensing axis of one triaxial accelerometer can be supported at least approximately normal to a weaker sensing axis of another triaxial accelerometer such that the weaker axes are not used. The triaxial accelerometers can be supported such that one axis of one accelerometer can be redundant with respect to another axis of another accelerometer. One triaxial accelerometer can be mounted on a tilted plane with respect to another triaxial accelerometer.
    Type: Grant
    Filed: June 6, 2023
    Date of Patent: April 30, 2024
    Assignee: Merlin Technology, Inc.
    Inventors: Albert W. Chau, John E. Mercer, Scott Phillips
  • Patent number: 11906685
    Abstract: Discriminating between a cable locating signal and a false cable locating signal is described. A reference signal, which contains a locating signal frequency impressed on it, is transmitted in a way which provides for detection of a phase shift between the locating signal and the false locating signal. Based on the phase shift, a receiver is used to distinguish the locating signal from the false locating signal.
    Type: Grant
    Filed: January 25, 2021
    Date of Patent: February 20, 2024
    Assignee: Merlin Technology Inc.
    Inventors: John E. Mercer, Albert W. Chau
  • Patent number: 11867057
    Abstract: A transmitter is powered by a regulated battery voltage and is installable in one of a plurality of different housings, each housing is characterized by a different design and each can form part of an inground tool for performing an inground operation in which a drill string extends from a drill rig to the inground tool. An antenna driver drives an antenna based on the regulated voltage to emanate an electromagnetic signal for remote reception. A controller limits power consumption from the regulated voltage so as not to exceed a power consumption threshold, irrespective of installation of the transmitter in any one of the housings when the transmitter would otherwise exhibit a different power consumption for each housing design. A corresponding method is described. Features relating to power consumption threshold modification based on temperature as well as mechanical shock and vibration are described.
    Type: Grant
    Filed: June 13, 2022
    Date of Patent: January 9, 2024
    Assignee: Merlin Technology, Inc.
    Inventors: Albert W. Chau, Scott Phillips, Benjamin J. Medeiros
  • Patent number: 11852012
    Abstract: A transmitter for inground use controls a depth signal transmit power in relation to a data signal transmit power such that one reception range of the depth signal at least approximately matches another, different reception range of the data signal. A portable device can form a system with the transmitter in which the portable device scans a plurality of frequencies within at least one low frequency depth signal range to measure the electromagnetic noise at each one of the plurality of frequencies and identify at least one of the frequencies as a potential depth frequency for the transmitter. The portable device can include a dual mode filter having a rebar mode and a normal mode filter. The depth signal frequency is dynamically positionable in relation to low frequency noise.
    Type: Grant
    Filed: March 24, 2023
    Date of Patent: December 26, 2023
    Assignee: Merlin Technology, Inc.
    Inventors: Rudolf Zeller, Gary Garrabrant, Timothy Bayliss, Scott Phillips
  • Patent number: 11828856
    Abstract: A portable locator includes a locator housing having a display head that supports a display. A GPS module includes a frame and an antenna arm extending from a side margin of the frame. The frame defines a display aperture such that the frame is removably installable on the display head of the portable locator with the display visible through the display aperture. An electrical interface provides for electrical communication with the portable locator with the frame removably installed thereon.
    Type: Grant
    Filed: July 19, 2021
    Date of Patent: November 28, 2023
    Assignee: Merlin Technology, Inc.
    Inventors: Mark Marvin, Brian Kelly
  • Patent number: 11821300
    Abstract: A sonde is receivable in a housing of an inground tool for transmitting an electromagnetic locating signal. The sonde is configured for monitoring a cumulative active run-time of its operation and for external transfer of the cumulative active run-time. A receiver receives the cumulative active run-time and provides at least one indication based on the cumulative active run-time.
    Type: Grant
    Filed: February 5, 2022
    Date of Patent: November 21, 2023
    Assignee: Merlin Technology, Inc.
    Inventors: Scott Phillips, Timothy Bayliss, Thomas J. Hall
  • Patent number: 11820498
    Abstract: An emergency collective actuator includes an actuator motor to produce an actuation force and an actuator linkage that directly engages a friction control lever that is pivotally supported on the collective stick of a helicopter to apply the actuation force directly to the friction control lever such that the actuation force initially disengages the friction control and then reduces the adjustable pitch toward a minimum collective pitch position. The actuator can include a clutch that slips to allow the pilot to overcome the actuation force and that slips responsive to an engagement of the friction control by the pilot, but otherwise the clutch co-rotates with the motor shaft to bias the adjustable pitch toward a minimum collective pitch position.
    Type: Grant
    Filed: February 16, 2021
    Date of Patent: November 21, 2023
    Assignee: Merlin Technology, Inc.
    Inventors: Mark Marvin, John E. Mercer, Derek Vetter
  • Patent number: 11814950
    Abstract: A planning tool plans movement of a boring tool for an underground drilling operation. The planning tool includes one or more wheels for rolling on a surface of the ground along a path responsive to movement by an operator to characterize the surface contour and to generate guidance for the boring tool to reach a target position. Planning can additionally be based on waypoints. The planning tool can be rolled unidirectionally or bidirectionally to characterize the surface contour. Bidirectional movement cancels accelerometer fixed bias. Path stitching is used to plan around obstacles. The planning tool can facilitate tracker placement. The planning tool can collect noise information for frequency selection purposes. A described technique maximizes linear drilling in an underground plan. Compensation and/or warnings are provided for unsteady, fast and slow movement of the planning tool while measuring the surface contour.
    Type: Grant
    Filed: October 14, 2021
    Date of Patent: November 14, 2023
    Assignee: Merlin Technology, Inc.
    Inventors: Rudolf Zeller, Timothy Shaw, Timothy Bayliss, Craig Caswell
  • Patent number: 11802900
    Abstract: A portable device is described for use with a system in which a transmitter signal is transmitted by a transmitter from within the ground during an operational procedure. The portable device is configured for measuring electromagnetic noise. An extension leg is removably attachable to the portable device and supports a measurement wheel at a distal end such that the electromagnetic noise is measured on a measurement path along which the measurement wheel is rolled for use in selecting a transmission frequency for the transmitter signal.
    Type: Grant
    Filed: April 26, 2022
    Date of Patent: October 31, 2023
    Assignee: Merlin Technology Inc.
    Inventors: Loc Viet Lam, Albert W. Chau
  • Patent number: 11709179
    Abstract: An accelerometer arrangement and method are described for determining accelerations of an inground tool. First and second triaxial accelerometers are supported such that a normal sensing axis of the first triaxial accelerometer is at least generally orthogonal to the normal sensing axis of the second triaxial accelerometer for determining the accelerations along the three orthogonal axes based on a combination of sensing axis outputs from one or both of the triaxial accelerometers. A weaker sensing axis of one triaxial accelerometer can be supported at least approximately normal to a weaker sensing axis of another triaxial accelerometer such that the weaker axes are not used. The triaxial accelerometers can be supported such that one axis of one accelerometer can be redundant with respect to another axis of another accelerometer. One triaxial accelerometer can be mounted on a tilted plane with respect to another triaxial accelerometer.
    Type: Grant
    Filed: December 9, 2021
    Date of Patent: July 25, 2023
    Assignee: Merlin Technology, Inc.
    Inventors: Albert W. Chau, John E. Mercer, Scott Phillips
  • Patent number: 11629554
    Abstract: An apparatus and method are used in conjunction with a system for performing horizontal directional drilling, the system including a drill string extending from a drill rig to a boring tool such that the boring tool is steerable based on a roll orientation. The system also includes an arrangement for generating steering commands for guiding the boring tool to a target position. Responsive at least in part to the steering commands, a display is configured to selectively indicate each of a rotate command, a push command and a spin command. A steering indicator is described which indicates a current roll orientation of the boring tool. A 3-D grid can be animated and centered on either a steering or target indicator. Rounding of a steering command ratio can limit the display of target roll orientations to only those that a given boring tool transmitter is capable of sensing and indicating.
    Type: Grant
    Filed: July 12, 2021
    Date of Patent: April 18, 2023
    Assignee: Merlin Technology, Inc.
    Inventors: Bruce Kolpack, David Bahr, Thomas J. Hall, Benjamin J. Medeiros