Patents Assigned to Merlin Technology, Inc.
  • Patent number: 7167005
    Abstract: The present invention provides a locator/monitor capable of locating a boring tool and monitoring the progress of the tool for control purposes. The locator/monitor may be used in expedited locating methodology and straightforward calibration techniques of the present invention. A durable and cost effective pitch sensor is also provided by the present invention. In addition, the present invention provides a slotted transmitter housing formed of an electrically conductive material, where the magnetic field generated by the transmitter is capable of penetrating to the surface.
    Type: Grant
    Filed: November 24, 2004
    Date of Patent: January 23, 2007
    Assignee: Merlin Technology, Inc.
    Inventor: John E. Mercer
  • Patent number: 7165632
    Abstract: A boring tool moves having a pitch orientation, a yaw orientation and a roll orientation and is steerable underground using the roll orientation. A maximum drill string curvature is established for steering. The boring tool is advanced over a path segment. An averaged roll characteristic is determined for movement of the boring tool along the path segment. A path segment pitch orientation is established based on at least one measured pitch orientation along the path segment. Using the maximum drill string curvature in combination with the averaged roll characteristic and the path segment pitch orientation, the yaw orientation is determined. The averaged roll characteristic is determined based on a series of incremental roll measurements that are spaced across the path segment. A set of coupled ordinary differential equations is used to characterize movement of the boring tool.
    Type: Grant
    Filed: February 5, 2005
    Date of Patent: January 23, 2007
    Assignee: Merlin Technology, Inc.
    Inventors: James W. Burrows, Guenter W. Brune, John E. Mercer
  • Patent number: 7159672
    Abstract: A portable mapping tool for use in a horizontal drilling system and associated methods use a boring tool configured for transmitting a locating signal. The mapping tool also includes at least one electromagnetic field detector which is configured for measuring the locating signal from a fixed position proximate to the surface of the ground in a drilling area. The mapping tool includes a housing and a transmitter arrangement supported by the housing for transmitting a setup locating signal for reception by the detector in the region for use in determining certain initial conditions at least prior to drilling. The associated methods include the step of configuring the mapping tool for transmitting a setup locating signal for reception by the detector in the region and using the received setup locating signal in determining certain initial conditions at least prior to drilling.
    Type: Grant
    Filed: June 7, 2006
    Date of Patent: January 9, 2007
    Assignee: Merlin Technology, Inc.
    Inventors: John E. Mercer, Peter H. Hambling, Rudolf Zeller, Shiu S. Ng, Guenter W. Brune, Lloyd A. Moore
  • Patent number: 7154273
    Abstract: An above ground locator includes an apparatus for determining the strength of the locating signal at a selected point relative to the boring tool. The apparatus includes an antenna arrangement configured for measuring the strength of the locating signal at the selected point along first and second orthogonally opposed receiving axes to produce first and second received signals. A phase shifting arrangement phase shifts the first and second received signals in a predetermined way to generate first and second phase shifted signals, respectively. Thereafter, a summing arrangement adds the first and second phase shifted received signals to generate an output signal which is a vector sum of the first and second received signals. In one feature, third and fourth signals derived from the first and second signals are used to eliminate balance point ambiguity which is present using the first and second signals alone.
    Type: Grant
    Filed: March 7, 2006
    Date of Patent: December 26, 2006
    Assignee: Merlin Technology, Inc.
    Inventor: John E. Mercer
  • Patent number: 7151376
    Abstract: A system and method for locating a horizontal bore below a ground surface includes a transmitting source configured to radiate from the bore a dipole magnetic field aligned with the bore. A receiver is located remote from the transmitting source and has a first coil and a second coil. Each coil defines an axis, wherein the axes of the first coil and the second coil are orthogonal to each other. A measurement device is in communication with the coils and configured to measure the phase of signals induced on the coils by the magnetic field when the axis of the first coil is horizontally perpendicular to the axis of the magnetic field and the axis of the second coil is vertically perpendicular to the axis of the magnetic field. The measurement device is also configured to determine the lateral position of the transmitting source relative to the coils responsively to the phase of the signals on the first coil and the second coil.
    Type: Grant
    Filed: January 27, 2006
    Date of Patent: December 19, 2006
    Assignee: Merlin Technology, Inc.
    Inventor: Morio Mizuno
  • Patent number: 7150329
    Abstract: A system includes a drill string made up of a plurality of connectable pipe sections. An assembly is provided for use with each pipe section including contact arrangement for forming an isolated electrical connection between attached pipe sections at each end of each pipe section. An electrically conductive arrangement is located in the innermost passage of each pipe section and is in electrical communication with the contact arrangement to extend therebetween in a way which provides an electrically conductive path that is arranged against the inner wall of the innermost passage of each pipe section in cooperation with the contact arrangement to form an overall electrically isolated conductive path through the drill string. The electrically conductive arrangement resiliently biases the electrically conductive path against the inner wall, which path may take the form of a helix.
    Type: Grant
    Filed: February 7, 2006
    Date of Patent: December 19, 2006
    Assignee: Merlin Technology, Inc
    Inventor: Albert W. Chau
  • Patent number: 7084636
    Abstract: Tracking a boring tool is performed within an underground region using a locating signal. The boring tool is moved through the ground during a series of distance movements such that potential movement of the boring tool during any one of the distance movements is less than a maximum movement value. A current positional relationship is determined for a current one of the distance movements based on: a last-determined positional relationship established for an immediately preceding one of the distance movements, certain orientation parameters, the maximum movement value and the determined signal strength of the locating signal in the current positional relationship. Target coordinates are accepted and a target position, based on the target coordinates, is included as part of the current positional relationship. The position of the target is unconstrained with respect to system geometry. Steering command features are provided along with steering warnings.
    Type: Grant
    Filed: October 11, 2005
    Date of Patent: August 1, 2006
    Assignee: Merlin Technology, Inc.
    Inventors: Guenter W. Brune, John E. Mercer, Albert W. Chau
  • Patent number: 7080698
    Abstract: A portable mapping tool for use in a horizontal drilling system and associated methods use a boring tool configured for transmitting a locating signal. The mapping tool also includes at least one electromagnetic field detector which is configured for measuring the locating signal from a fixed position proximate to the surface of the ground in a drilling area. The mapping tool includes a housing and a transmitter arrangement supported by the housing for transmitting a setup locating signal for reception by the detector in the region for use in determining certain initial conditions at least prior to drilling. The associated methods include the step of configuring the mapping tool for transmitting a setup locating signal for reception by the detector in the region and using the received setup locating signal in determining certain initial conditions at least prior to drilling.
    Type: Grant
    Filed: June 24, 2005
    Date of Patent: July 25, 2006
    Assignee: Merlin Technology, Inc.
    Inventors: John E. Mercer, Peter H. Hambling, Rudolf Zeller, Shiu S. Ng, Guenter W. Brune, Lloyd A. Moore
  • Patent number: 7078905
    Abstract: A system and method for locating a horizontal bore below a ground surface includes a transmitting source configured to radiate from the bore a dipole magnetic field aligned with the bore. A receiver is located remote from the transmitting source and has a first coil and a second coil. Each coil defines an axis, wherein the axes of the first coil and the second coil are orthogonal to each other. A measurement device is in communication with the coils and configured to measure the phase of signals induced on the coils by the magnetic field when the axis of the first coil is horizontally perpendicular to the axis of the magnetic field and the axis of the second coil is vertically perpendicular to the axis of the magnetic field. The measurement device is also configured to determine the lateral position of the transmitting source relative to the coils responsively to the phase of the signals on the first coil and the second coil.
    Type: Grant
    Filed: June 20, 2005
    Date of Patent: July 18, 2006
    Assignee: Merlin Technology, Inc.
    Inventor: Morio Mizuno
  • Patent number: 7071695
    Abstract: A boring tool is moved through the ground in a region which includes at least one electrically conductive in-ground line and which is subject to static magnetic fields including the magnetic field of the earth.
    Type: Grant
    Filed: March 7, 2005
    Date of Patent: July 4, 2006
    Assignee: Merlin Technology, Inc.
    Inventors: John E. Mercer, Albert W. Chau
  • Patent number: 7068053
    Abstract: An orientation sensor especially suitable for use in an underground device is disclosed herein. This orientation sensor includes a sensor housing defining a closed internal chamber, an arrangement of electrically conductive members in a predetermined positional relationship to one another within the chamber and a flowable material contained within the housing chamber and through which electrical connections between the electrically conductive members are made such that a comparison between an electrical property, specifically voltage, of a first combination of conductive members to the corresponding electrical property of a second combination of conductive members can be used to determine a particular orientation parameter, specifically pitch or roll of the sensor.
    Type: Grant
    Filed: May 16, 2005
    Date of Patent: June 27, 2006
    Assignee: Merlin Technology Inc
    Inventors: Rudolf Zeller, John E. Mercer
  • Patent number: 7049820
    Abstract: A method is disclosed as part of an overall process in which a boring tool is moved through the ground within a given region along a particular path in an orientation which includes pitch. A locating signal is transmitted from the boring tool which signal exhibits a field defined forward point within a reference surface which field defined forward point is vertically above an inground forward point on the particular path through which the boring tool is likely to pass. The method establishes a predicted depth of the boring tool at the inground forward point by first identifying the field defined forward point. The signal strength of the locating signal is then measured at the field defined forward point as being representative of the depth of the boring tool at an inground upstream point which is the current location of the boring tool. With the boring tool at the upstream inground point, the pitch of the boring tool is determined.
    Type: Grant
    Filed: August 30, 2005
    Date of Patent: May 23, 2006
    Assignee: Merlin Technology, Inc.
    Inventor: John E. Mercer
  • Patent number: 7028779
    Abstract: A system includes a drill string made up of a plurality of connectable pipe sections. An assembly is provided for use with each pipe section including contact arrangement for forming an isolated electrical connection between attached pipe sections at each end of each pipe section. An electrically conductive arrangement is located in the innermost passage of each pipe section and is in electrical communication with the contact arrangement to extend therebetween in a way which provides an electrically conductive path that is arranged against the inner wall of the innermost passage of each pipe section in cooperation with the contact arrangement to form an overall electrically isolated conductive path through the drill string. The electrically conductive arrangement resiliently biases the electrically conductive path against the inner wall, which path may take the form of a helix.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: April 18, 2006
    Assignee: Merlin Technology, Inc.
    Inventor: Albert W. Chau
  • Patent number: 7021403
    Abstract: Specific apparatus and associated methods are described for use in establishing the positions of locating field detectors and for path mapping within a region for the purpose of tracking and/or guiding the movement of an underground boring tool. In one aspect, an improvement is provided forming part of an arrangement for tracking the position and/or guiding the boring tool using an electromagnetic locating signal which is transmitted from the boring tool as the boring tool moves through the ground. At least two detectors are located at fixed positions within the region, each being operable in a transmit mode and in a receive mode such that each one of the detectors in the transmit mode is able to transmit a relative locating signal to the other detector for use in determining the relative position of one detector in relation to the other and such that both detectors receive the electromagnetic locating signal in the receive mode for use in determining the position of the boring tool within the region.
    Type: Grant
    Filed: October 27, 2003
    Date of Patent: April 4, 2006
    Assignee: Merlin Technology, Inc.
    Inventors: Guenter W. Brune, Peter H. Hambling, John E. Mercer, Lloyd A. Moore, Shiu S. Ng, Rudolf Zeller
  • Patent number: 7015697
    Abstract: Arrangements, apparatus and associated methods are described for use in a multi-frequency boring tool locating system. The boring tool includes a transmitter for transmitting a locating signal at two or more selectable frequencies. One set of above ground procedures may be applied to the transmitter in order to change the frequency of the boring tool transmitter. Another set of procedures is applicable for changing the frequency during below ground drilling operations, for example, by subjecting the boring tool to a predetermined roll orientation sequence. An enhanced portable locator operates in a manual or automatic mode to receive locating frequency information transmitted from the boring tool transmitter including frequency updates. Boring tool transmitter, as well as above ground locator shutdown/restart procedures are described relating to multi-frequency operation. A tone detector is described which implements one or more digital match filters.
    Type: Grant
    Filed: April 10, 2004
    Date of Patent: March 21, 2006
    Assignee: Merlin Technology Inc.
    Inventors: Guenter W. Brune, John E. Mercer
  • Patent number: 6993981
    Abstract: Tension monitoring is described using a sensor which may exhibit an offset for which compensation may be provided to produce a zero voltage amplified output or to increase dynamic range. An arrangement determines whether a power reset is responsive to a battery bounce such that an initially-measured system start-up parameter can be retained. The start-up parameter is automatically saved at start-up if the power reset is responsive to a start-up from a shut-down condition. The start-up parameter may be a zero tension amplified output responsive to the sensor offset at zero tension. Protection of a tension data set is provided such that no opportunity for altering the data set is presented prior to transfer of the data set. A housing configuration forms part of an electrical power circuit for providing electrical power to an electronics package from a battery.
    Type: Grant
    Filed: May 22, 2003
    Date of Patent: February 7, 2006
    Assignee: Merlin Technology, Inc.
    Inventors: Albert W. Chau, Rudolf Zeller, John E. Mercer, Charles Yu Yat Tsang
  • Patent number: 6975119
    Abstract: Tracking a boring tool is performed within an underground region using a locating signal. The boring tool is moved through the ground during a series of distance movements such that potential movement of the boring tool during any one of the distance movements is less than a maximum movement value. A current positional relationship is determined for a current one of the distance movements based on: a last-determined positional relationship established for an immediately preceding one of the distance movements, certain orientation parameters, the maximum movement value and the determined signal strength of the locating signal in the current positional relationship. Target coordinates are accepted and a target position, based on the target coordinates, is included as part of the current positional relationship. The position of the target is unconstrained with respect to system geometry. Steering command features are provided along with steering warnings.
    Type: Grant
    Filed: May 24, 2005
    Date of Patent: December 13, 2005
    Assignee: Merlin Technology, Inc.
    Inventors: Guenter W. Brune, John E. Mercer, Albert W. Chau
  • Patent number: 6963201
    Abstract: A portable locator and method for establishing the location of the cable line in a region which includes at least one generally straight electrically conductive cable line extending across the region from which cable line a locating signal includes a first arrangement for measuring a local flux intensity of the locating signal at a first above ground point within the region with the portable locator in a particular orientation at the first above ground point. A second arrangement uses the local flux intensity to establish a cable line angular orientation which limits the possible directions to the cable line relative to the particular orientation of the portable locator at the above ground point. A third arrangement uses the measured local flux intensity to establish an actual direction of the cable line that is selected from the possible directions based on certain characteristics of the locating signal.
    Type: Grant
    Filed: April 19, 2004
    Date of Patent: November 8, 2005
    Assignee: Merlin Technology, Inc.
    Inventors: Guenter W. Brune, Albert W. Chau, John E. Mercer
  • Patent number: 6954073
    Abstract: An inground device and a portable locator are provided as well as an information generating arrangement for generating a set of positional information characterizing an inground position of the inground device relative to the portable locator. A transmitter transmits a dipole field from the inground device and a receiver senses the dipole field at a series of spaced-apart reference points along a reference path which reference points are associated one-for-one with a series of spaced-apart measuring locations of the inground device, so that each reference point on the reference path is specifically determined by an associated one of the measuring locations of the portable device. The set of positional information corresponds to each of the reference points and is used to establish an actual path taken by the inground device and containing the measurement locations. The system can use locate points in a technique for finding the reference points.
    Type: Grant
    Filed: May 27, 2004
    Date of Patent: October 11, 2005
    Assignee: Merlin Technology, Inc.
    Inventor: John E. Mercer
  • Patent number: 6935439
    Abstract: A drilling system performs underground boring using a drill rig and a boring tool which is configured for moving through the ground under control of the drill rig to form an underground bore. A monitoring arrangement, forming part of the system, includes a detection arrangement at the drill rig for monitoring at least one operational parameter to produce a data signal relating to at least one of a utility to be installed in the underground bore, the drill rig and the boring tool. A portable device forms another of the system for receiving the data signal relating to the operational parameter for use by the portable device. A communication arrangement, for example using telemetry, transfers the data signal from the drill rig to the portable device. The operational parameter may be monitored for the purpose of preventing equipment failure.
    Type: Grant
    Filed: July 3, 2001
    Date of Patent: August 30, 2005
    Assignee: Merlin Technology, Inc.
    Inventor: John E. Mercer