Abstract: A sealant system for operation with a metal workpiece comprises a frame, a cam assembly mounted to said frame, a sealant reservoir, a sealant application unit connected to said sealant reservoir, and a control module for coordinating operation of said cam assembly and said sealant reservoir, wherein said control module comprises a temperature sensor for monitoring the temperature of said sealant, an integrated heating system for heating said sealant and a controller in communication with said temperature sensor and said integrated heating system.

Abstract: A laser cutting tool with protective enclosure assembly for manipulating a workpiece on a movable platen includes a frame, a top protection assembly, a middle protection shield, a bottom protection assembly and a laser torch head. The top protection assembly, middle protection assembly, and bottom protection assembly are removably mounted to the frame such that they form a cavity enclosing only substantially the laser torch head.

Abstract: A method of forming a duct section from a web of material includes the steps of forming a series of perforations in a web of material, the series of perforations defining an outline of one of a hole or notch in a finished duct section, forming a male lock bend and a female lock seam in first opposed edges of the web of material, forming flanges in second opposed edges of the web of material, removing the portion of material interior to the series of perforations to form the hole or notch, and bending the web of material to form the finished duct section.

Abstract: An evaporative cooling system includes an indirect cooling coil containing a cooling fluid to be circulated and a blower assembly configured to generate an inlet air stream through the indirect cooling coil. The cooling fluid in the indirect cooling coil is a slurry of water and phase change material.

Abstract: A flanged duct blank has a male part defined by lead notches formed at each side of a leading end and has a female part defined by trail notches formed at each side of a trailing end. The male part includes a lock tab. The female part includes a leg part and a Z-bend. The Z-bend includes a leg part and a gap. The duct blank is repeatedly clamped and bent by a pivoting wiper to form a duct portion. The pivoting wiper includes a clench tool that has a retractable rib and a retractable roller. With the lock tab inserted into the Z-bend and the retractable rib engaged with the Z-bend, the retractable roller clenches the leg part over the lock tab to lock the male and female parts together in a duct seam.

Abstract: A flanged duct blank has a male part defined by lead notches formed at each side of a leading end and has a female part defined by trail notches formed at each side of a trailing end. The male part includes a lock tab. The female part includes a leg part and a Z-bend. The Z-bend includes a leg part and a gap. The duct blank is repeatedly clamped and bent by a pivoting wiper to form a duct portion. The pivoting wiper includes a clench tool that has a retractable rib and a retractable roller. With the lock tab inserted into the Z-bend and the retractable rib engaged with the Z-bend, the retractable roller clenches the leg part over the lock tab to lock the male and female parts together in a duct seam.

Abstract: A laser cutting tool with protective enclosure assembly for manipulating a workpiece on a movable platen includes a frame, a top protection assembly, a middle protection shield, a bottom protection assembly and a laser torch head. The top protection assembly, middle protection assembly, and bottom protection assembly are removably mounted to the frame such that they form a cavity enclosing only substantially the laser torch head.

Abstract: A duct making apparatus includes a first station configured to accept a formable sheet material and a second station configured to receive the formable sheet material from the first station. The first station includes a mechanism for forming one of a male lock bend and a female lock seam in a leading edge of the formable sheet material. The second station includes a retractable conveyor. Movement of the sheet material from the first station to the second station defines an axis of travel of the sheet material. The retractable conveyor is selectively movable from a first position in which the retractable conveyor is in close association with the first station, and a second position in which the retractable conveyor is spaced from the first station.

Abstract: A sealant system for operation with a metal workpiece comprises a frame, a cam assembly mounted to said frame, a sealant reservoir, a sealant application unit connected to said sealant reservoir, and a control module for coordinating operation of said cam assembly and said sealant reservoir, wherein said control module comprises a temperature sensor for monitoring the temperature of said sealant, an integrated heating system for heating said sealant and a controller in communication with said temperature sensor and said integrated heating system.

Abstract: A flanged duct blank has a male part defined by lead notches formed at each side of a leading end and has a female part defined by trail notches formed at each side of a trailing end. The male part includes a lock tab. The female part includes a leg part and a Z-bend. The Z-bend includes a leg part and a gap. The duct blank is repeatedly clamped and bent by a pivoting wiper to form a duct portion. The pivoting wiper includes a clench tool that has a retractable rib and a retractable roller. With the lock tab inserted into the Z-bend and the retractable rib engaged with the Z-bend, the retractable roller clenches the leg part over the lock tab to lock the male and female parts together in a duct seam.

Abstract: A finishing apparatus for ductwork having a duct body with at least one open end. The finishing apparatus includes an operation platform for selectively supporting the ductwork and a first wrapping mechanism integrated with the operation platform, the first wrapping mechanism including a first dispenser for dispensing a first film. The finishing apparatus further includes a first cutting mechanism integrated with the first wrapping mechanism. In operation, the first wrapping mechanism selectively dispenses the first film adjacent to and against the open end of the ductwork as the ductwork is moved a predetermined distance down the operation platform. The first cutting mechanism selectively cutting the first film after the ductwork has moved the predetermined distance down the operation platform.

Abstract: A duct making apparatus includes a first station configured to accept a formable sheet material and a second station configured to receive the formable sheet material from the first station. The first station includes a mechanism for forming one of a male lock bend and a female lock seam in a leading edge of the formable sheet material. The second station includes a retractable conveyor. Movement of the sheet material from the first station to the second station defines an axis of travel of the sheet material. The retractable conveyor is selectively movable from a first position in which the retractable conveyor is in close association with the first station, and a second position in which the retractable conveyor is spaced from the first station.

Abstract: A ductmaking apparatus bends a metal web to form a duct blank having a lock seam with male and female portions. Prior to shearing off the duct blank, the apparatus bends the web to form a lock tab that secures the lock seam during subsequent handling of the duct blank.

Abstract: A flanged duct blank has a male part defined by lead notches formed at each side of a leading end and has a female part defined by trail notches formed at each side of a trailing end. The male part includes a lock tab. The female part includes a leg part and a Z-bend. The Z-bend includes a leg part and a gap. The duct blank is repeatedly clamped and bent by a pivoting wiper to form a duct portion. The pivoting wiper includes a clench tool that has a retractable rib and a retractable roller. With the lock tab inserted into the Z-bend and the retractable rib engaged with the Z-bend, the retractable roller clenches the leg part over the lock tab to lock the male and female parts together in a duct seam.

Abstract: A duct making apparatus bends a metal web to form a duct blank having a lock tab at a forward end and having a Z-fold at a rearward end. Prior to shearing off the duct blank from the metal web, the apparatus bends the duct blank to insert the lock tab into the Z-fold, and further bends the Z-fold to form a clinch tab holding the lock tab into the Z-fold. After shearing off the duct blank from the metal web, the apparatus clinches the clinch tab over the lock tab to form a completed duct blank.

Abstract: A roll former has a plurality of paired die assemblies spaced apart across a midline of the roll former, and a web of material is fed through the roll former along the midline for operations by the die assemblies. The spacing between each pair of die assemblies is uniformly adjustable by way of mounting the die assemblies on collector plates movable toward and away from each other by linear actuators such as jack screws. Smoothness of movement is enhanced by supporting the collector plates only on the linear actuators. Precision of positioning is enhanced by using jack screws as the linear actuators.

Abstract: An apparatus for forming a duct includes a bending apparatus and a support apparatus. The bending apparatus includes a table, a cut off beam, and a leaf hinged to a forward edge of the table. The cut off beam is movable toward and away from the table to clamp or release a metal web being fed forward across the table and the leaf. The cut off beam repeatedly clamps the metal web to the table while the leaf pivots toward the cut off beam to form a duct section. The support apparatus includes a cross rod movable along pivoting support arms. As the metal web is bent to form the duct section, the support arms and the cross rod are moved to internally support the duct section.

Abstract: A finishing apparatus for ductwork having a duct body with at least one open end. The finishing apparatus includes an operation platform for selectively supporting the ductwork and a first wrapping mechanism integrated with the operation platform, the first wrapping mechanism including a first dispenser for dispensing a first film. The finishing apparatus further includes a first cutting mechanism integrated with the first wrapping mechanism. In operation, the first wrapping mechanism selectively dispenses the first film adjacent to and against the open end of the ductwork as the ductwork is moved a predetermined distance down the operation platform. The first cutting mechanism selectively cutting the first film after the ductwork has moved the predetermined distance down the operation platform.

Abstract: A ductmaking apparatus bends a metal web to form a duct blank having a lock seam with male and female portions. Prior to shearing off the duct blank, the apparatus bends the web to form a lock tab that secures the lock seam during subsequent handling of the duct blank.

Abstract: An apparatus for forming a duct includes a bending apparatus and a support apparatus. The bending apparatus includes a table, a cut off beam, and a leaf hinged to a forward edge of the table. The cut off beam is movable toward and away from the table to clamp or release a metal web being fed forward across the table and the leaf. The cut off beam repeatedly clamps the metal web to the table while the leaf pivots toward the cut off beam to form a duct section. The support apparatus includes a cross rod movable along pivoting support arms. As the metal web is bent to form the duct section, the support arms and the cross rod are moved to internally support the duct section.