Patents Assigned to Met-Rock, LLC
  • Patent number: 8677719
    Abstract: This invention relates to building materials and methods. A building assembly for constructing a building includes load bearing structural panels joined and finished with a non-load bearing panels. The load bearing panels comprise a structural concrete insulating panel (SCIP) comprising a pair of wire mesh members sandwiching a middle member comprising polystyrene, wherein each of said wire mesh members defines two outwardly projecting screed ridges. The non-load bearing panels comprise a pair of fiber cement boards sandwiching a polystyrene core. The load bearing SCIP panel is placed in position and then the non-load bearing panel is positioned in a desirous location abutting the SCIP. The SCIP then receives a layer of cementitious material that is cut flat using the screed ridges. The assembled SCIP and non-load bearing composite is then finished with a final finishing layer so that the entire assembly has the same outer appearance.
    Type: Grant
    Filed: February 27, 2012
    Date of Patent: March 25, 2014
    Assignee: Met-Rock, LLC
    Inventor: William J. Farrell, Jr.
  • Patent number: 8499514
    Abstract: This invention relates to screed methods and building panels. According to the invention there is provided a construction panel comprising two outer wire mesh members and a middle member secured therebetween. The wire mesh members may have a plurality of V-shaped impressions along their length which serve as a built in visual and mechanical screed for finishing the panel with shotcrete or plaster. Alternatively, the wire mesh members may have a clipped-on-screed member attached thereto which serves as a visual and mechanical screed for finishing the panel. The middle member may comprises a composite of alternating layers of wire trusses and polystyrene foam. The middle member may be secured in a compressed state and released after attachment to the wire mesh members.
    Type: Grant
    Filed: October 30, 2003
    Date of Patent: August 6, 2013
    Assignee: Met-Rock, LLC
    Inventors: William J. Farrell, Jr., John M. Metrock
  • Patent number: 8122662
    Abstract: This invention relates to building materials and methods. A building assembly for constructing a building includes load bearing structural panels joined and finished with a non-load bearing panels. The load bearing panels comprise a structural concrete insulating panel (SCIP) comprising a pair of wire mesh members sandwiching a middle member comprising polystyrene, wherein each of said wire mesh members defines two outwardly projecting screed ridges. The non-load bearing panels comprise a pair of fiber cement boards sandwiching a polystyrene core. The load bearing SCIP panel is placed in position and then the non-load bearing panel is positioned in a desirous location abutting the SCIP. The SCIP then receives a layer of cementitious material that is cut flat using the screed ridges. The assembled SCIP and non-load bearing composite is then finished with a final finishing layer so that the entire assembly has the same outer appearance.
    Type: Grant
    Filed: December 19, 2008
    Date of Patent: February 28, 2012
    Assignee: Met-Rock, LLC
    Inventor: William J. Farrell, Jr.
  • Publication number: 20090094927
    Abstract: This invention relates to building materials and methods. A building assembly for constructing a building includes load bearing structural panels joined and finished with a non-load bearing panels. The load bearing panels comprise a structural concrete insulating panel (SCIP) comprising a pair of wire mesh members sandwiching a middle member comprising polystyrene, wherein each of said wire mesh members defines two outwardly projecting screed ridges. The non-load bearing panels comprise a pair of fiber cement boards sandwiching a polystyrene core. The load bearing SCIP panel is placed in position and then the non-load bearing panel is positioned in a desirous location abutting the SCIP. The SCIP then receives a layer of cementitious material that is cut flat using the screed ridges. The assembled SCIP and non-load bearing composite is then finished with a final finishing layer so that the entire assembly has the same outer appearance.
    Type: Application
    Filed: December 19, 2008
    Publication date: April 16, 2009
    Applicant: MET-ROCK, LLC
    Inventor: William J. Farrell, JR.
  • Publication number: 20070283647
    Abstract: A construction panel for use with fiber reinforced concrete finish is disclosed. The panel includes a core member comprising a composite of wire trusses and foam blocks secured in a compressed shape. The core member also incorporates wire mesh strips having screed ridges for receiving and smoothing fiber reinforced concrete applied to the composite.
    Type: Application
    Filed: April 12, 2007
    Publication date: December 13, 2007
    Applicant: MET-ROCK, LLC
    Inventor: William Farrell