Patents Assigned to Metcal, Inc.
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Patent number: 6201930Abstract: A chip removal and replacement system is designed for safely and easily removing or reattaching components from a printed circuit board. The system includes an automatic suction system for lifting a component which has been removed. A nozzle connection and replacement mechanism is provided for interchanging nozzles. The system is also provided with an improved circuit board holder, a circuit board auxiliary preheater, and a simplified control system with one touch removal and replacement.Type: GrantFiled: February 22, 1999Date of Patent: March 13, 2001Assignee: Metcal, Inc.Inventors: Seth Close, Mike Carlomagno, Raymond Lui, Jeff Wallingford
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Patent number: 5690847Abstract: A tweezer-like heater structure includes a pair of arms that can be pivoted towards one another and a pair of legs having ferromagnetic temperature self regulating Curie point heaters at the ends of the legs, the legs being removably connectable to electrical connectors located in the arms whereby current is supplied to coils that energize the heaters. Heaters of different temperatures are provided by choosing heaters with ferromagnetic materials having different Curie temperatures. The structure is used as a soldering iron by inserting a heater with a proper shape in one arm and short circuitry the connector in the other arm.Type: GrantFiled: February 17, 1995Date of Patent: November 25, 1997Assignee: Metcal, Inc.Inventors: Ronald W. LaValley, Michael Carlomagno, Jeffrey Philips, Tark Abed
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Patent number: 5481799Abstract: This invention relates to heat-recoverable devices that are self-heating and auto-regulating. The heat-recoverable articles of this invention comprise the combination of a heat-recoverable material and lossy heating particles, such as ferromanetic or ferrimagnetic particles, which produce heat when subjected to an alternating magnetic field and have a Curie temperature at or above the recovery temperature of the material and preferably below the decomposition temperature of the material. The particles can be in an electrically non-conductive layer, on or in thermal contact with the heat-recoverable material or can be dispersed in the heat-recoverable material. The system of this invention includes the heat-recoverable device or article, an induction coil for producing the magnetic field and an alternating current power supply for the induction coil. Preferably the power supply is high frequency and constant current, which produces efficient heating and preferred auto-regulating properties.Type: GrantFiled: April 12, 1994Date of Patent: January 9, 1996Assignee: Metcal, Inc.Inventor: Thomas H. McGaffigan
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Patent number: 5427846Abstract: This invention provides a system for providing heating in an alternating magnetic field using lossy heat producing magnetic particles. This invention discloses a system comprising a combination of particles wherein the first particles are lossy heat producing particles, which have a preselected Curie temperature to provide self-regulating heating in the alternating magnetic field, and the second particles are nonlossy particles which have high permeability which are not heat producing particles but which maintain the coupling of the magnetic circuit and maintain the desired magnetic field focus and intensity through the area in which the first lossy heat producing particles are positioned.Type: GrantFiled: March 18, 1994Date of Patent: June 27, 1995Assignee: Metcal, Inc.Inventor: Thomas H. McGaffigan
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Patent number: 5425731Abstract: An instrument for cutting, ablating and coagulating tissue has a rod of ferromagnetic material fusion welded to the base of a conical tip of copper with the rod adjacent the base of the conic being of lesser diameter than the base to provide a region to accept a potted coil of wire about the rod whereby when the coil is connected to a constant current high frequency source the rod and tip are heated to a temperature approaching the Curie temperature of the ferromagnetic rod. As Curie temperature is approached the rod becomes essentially non-magnetic heating decreases to produce a temperature below Curie temperature and the cycle repeats. As a result of the excellent heat exchange interfaces produced by fusion welding the energy delivered to the tissue or other load which may be non-biological is closely controlled by temperature which is self regulated. A ferromagnetic sleeve is placed about the coil to concentrate magnetic flux in the rod.Type: GrantFiled: March 12, 1993Date of Patent: June 20, 1995Assignee: Metcal, Inc.Inventors: Steven A. Daniel, Mark J. Cowell
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Patent number: 5406055Abstract: An apparatus for producing a heat recoverable plastic article such as a tube by deforming the article from a heat-stable configuration to a heat-unstable configuration. The heat-unstable configuration will return to the heat-stable configuration when the article is heated to above the heat recovery temperature. The article is heated such that the article is at a temperature no lower than the heat recovery temperature during the deforming step by lossy particles dispersed in the article or in a tool used in the deforming step. The lossy particles allow auto-regulated heating of the article since the particles cannot be heated beyond their Curie transition temperature when subjected to an alternating magnetic field. These particles are preferably ferrites. Alternatively, the tool can include a braided mesh tubing of a ferromagnetic alloy wire.Type: GrantFiled: June 4, 1993Date of Patent: April 11, 1995Assignee: Metcal, Inc.Inventor: Thomas H. McGaffigan
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Patent number: 5388873Abstract: A coupling device for joining ends of pipes together or capping an end of a single pipe. The device includes a metal insert having serrations for engaging an inner surface of a plastic pipe, a deformable coupling member which overlies the pipe and a metal ring of smaller inner diameter than the outer diameter of the coupling member for compressing the coupling member and plastic pipe against the metal insert. A space forming feature reduces the insertion force required to slide the metal ring over the coupling member. For instance, the metal insert can include a circumferentially extending groove on an outer surface to accommodate flow of the plastic pipe as it is deformed by the metal ring. Alternatively, the coupling member can include a recess, groove or projection, the inner surface of the coupling member can be tapered, the end of the plastic pipe can be tapered or a compressible member or a ball bearing can be inserted between the end of the pipe and the coupling member to accomplish the same result.Type: GrantFiled: June 18, 1993Date of Patent: February 14, 1995Assignee: Metcal, Inc.Inventor: Siavoosh K. Enayati
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Patent number: 5345164Abstract: An improved power factor DC power supply in accordance with the present invention (100 or 200) employs a power factor correcting network ( 120), a full-wave rectifier means (122), a pair of filter capacitors (124 and 126 ) , and three current steering diodes (128, 130 and 132). The power factor correcting network ( 120) includes both an inductor means (136 and 240) and a capacitor (138), the combination configured to improve the power factor DC power supply (100 or 200) presents to the AC power-line (102) by reducing the level of harmonic currents the DC power supply generates on the AC power-line. The filter capacitors (124 and 126) are configured with the current steering diodes (128, 130 and 132) such that the filter capacitors are charged in series and discharged in parallel.Type: GrantFiled: April 27, 1993Date of Patent: September 6, 1994Assignee: Metcal, Inc.Inventor: Ronald A. Lesea
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Patent number: 5338920Abstract: An electro-fusion fitting includes a body, and a magnetic alloy member which is continuous in the axial direction is embedded in the vicinity of a joint surface of the body. A shield member is arranged on the outer surface of the body in a portion where a cold zone is to be formed. The joint surface of the body and a joint surface of a member to be joined are brought into contact with each other. When a high frequency current is applied to the magnetic alloy member from a high frequency power supply by electromagnetic induction in this state, the magnetic alloy member generates heat, so that the body and the member to be joined are fused, and joined to each other. Since the shield member shields the electromagnetic induction, the magnetic alloy member in a portion where the shield member is provided does not generate heat, so that the cold zone is formed in the portion.Type: GrantFiled: August 28, 1992Date of Patent: August 16, 1994Assignees: Metcal, Inc., Kubota CorporationInventors: Shigeru Okusaka, Hideki Kasa, Masayuki Sakaguchi, Junsuke Kyomen, Takashi Tago
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Patent number: 5329085Abstract: A Curie point heater primarily for use in a soldering iron and initially designed to operate with currents in the megahertz range is restructured to operate in the kilohertz range. Further in one embodiment of the heater, the coil exciting the heater is mounted in the handle of the iron.Type: GrantFiled: August 5, 1992Date of Patent: July 12, 1994Assignee: Metcal, Inc.Inventors: Mark J. Cowell, Steven A. Daniel
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Patent number: 5319173Abstract: This invention relates to heat-recoverable devices that are self-heating and auto-regulating. The heat-recoverable articles of this invention comprise the combination of a heat-recoverable material and lossy heating particles, such as ferromanetic or ferrimagnetic particles, which produce heat when subjected to an alternating magnetic field and have a Curie temperature at or above the recovery temperature of the material and preferably below the decomposition temperature of the material. The particles can be in an electrically non-conductive layer, on or in thermal contact with the heat-recoverable material or can be dispersed in the heat-recoverable material. The system of this invention includes the heat-recoverable device or article, an induction coil for producing the magnetic field and an alternating current power supply for the induction coil. Preferably the power supply is high frequency and constant current, which produces efficient heating and preferred auto-regulating properties.Type: GrantFiled: February 5, 1993Date of Patent: June 7, 1994Assignee: Metcal, Inc.Inventor: Thomas H. McGaffigan
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Patent number: 5315215Abstract: A pair of transistors (110 and 112) configured with their channels connected in series. The gate of the "upper" transistor (110) is coupled to a relatively low-voltage, DC power supply voltage by a voltage-clamping and current-steering diode (144); to a relatively high-voltage, DC power supply voltage by the series combination of a current-steering diode (152) and one voltage-clamping zener diode (154 and 156) and coupled to the source of the "upper" transistor by a charge-removing resistor (162).Type: GrantFiled: April 27, 1993Date of Patent: May 24, 1994Assignee: METCAL, Inc.Inventor: Ronald A. Lesea
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Patent number: 5315214Abstract: An embodiment of the present invention is a dimmable, high power factor, high efficiency electronic ballast comprising, on a single integrated circuit chip, a shunt regulator, a voltage reference, a high-temperature shutdown, an undervoltage lockout, a timer for start-up and restarting, a variable oscillator, a mode control, an op-amp for receiving a signal proportional to lamp current and for controlling the variable oscillator or the duty-cycle of pulses output in a closed-loop servo, and active power factor correction including an analog multiplier for receiving an AC voltage and an AC current sample, and for multiplying these together to result in a comparison with a DC voltage. The comparison produces a control signal for a MOSFET switch on a boost converter transformer that actively corrects the power factor at a rate set by the oscillator.Type: GrantFiled: June 10, 1992Date of Patent: May 24, 1994Assignee: Metcal, Inc.Inventor: Ronald A. Lesea
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Patent number: 5300750Abstract: A heater employs a ferromagnetic or like material heated by a varying magnetic field to heat the ferromagnetic material wherein the ferromagnetic material has a large cross-section comprised of many members of small cross-section insulated from one another and wherein for medical applications each member may be surrounded by a heat conductive electrically conductive coating.Type: GrantFiled: October 10, 1991Date of Patent: April 5, 1994Assignee: Metcal, Inc.Inventors: Philip S. Carter, Jr., Michael Hodges, John P. Ekstrand, Andrew Tomlinson
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Patent number: 5231267Abstract: A method of producing a heat recoverable plastic article such as a tube by deforming the article from a heat-stable configuration to a heat-unstable configuration. The heat-unstable configuration will return to the heat-stable configuration when the article is heated to above the heat recovery temperature. The article is heated such that the article is at a temperature no lower than the heat recovery temperature during the deforming step by lossy particles dispersed in the article or in a tool used in the deforming step. The lossy particles allow auto-regulated heating of the article since the particles cannot be heated beyond their Curie transition temperature when subjected to an alternating magnetic field. These particles are preferably ferrites. Alternatively, the tool can include a braided mesh tubing of a ferromagnetic alloy wire.Type: GrantFiled: April 26, 1991Date of Patent: July 27, 1993Assignee: Metcal, Inc.Inventor: Thomas H. McGaffigan
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Patent number: 5227596Abstract: In accordance with the present invention, a heater element which includes a layer of ferromagnetic material is included in a connecting device along with a fusible material such as a solder preform. The connecting device includes, for example, a hollow sleeve formed of heat shrinkable material. The solder preform, the heater element and the heat shrinkable hollow sleeve are integrally formed as a self-contained solder sleeve device such that the heater element is separate from the objects to be joined and does not completely shield to generation of a inductive current in the objects to be joined. The connecting device thus promotes even flow and bonding of the fusible material around a junction between the objects. Further, a connecting device is provided which permits visual inspection of a connection between objects bonded upon activation of the connecting device, thus providing an opportunity to confirm the integrity of the junction.Type: GrantFiled: October 22, 1990Date of Patent: July 13, 1993Assignees: Metcal, Inc., AMP IncorporatedInventors: Thomas H. McGaffigan, Jack A. McCullough
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Patent number: D381880Type: GrantFiled: September 2, 1994Date of Patent: August 5, 1997Assignee: Metcal, Inc.Inventors: Ronald W. LaValley, Michael Carlomagno, Jeffrey Philips, Tark Abed
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Patent number: D424077Type: GrantFiled: February 22, 1999Date of Patent: May 2, 2000Assignee: Metcal, Inc.Inventors: Tark Abed, Shawn Hanna
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Patent number: D424588Type: GrantFiled: February 22, 1999Date of Patent: May 9, 2000Assignee: Metcal, Inc.Inventors: Tark Abed, Shawn Hanna
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Patent number: D426524Type: GrantFiled: February 22, 1999Date of Patent: June 13, 2000Assignee: Metcal, Inc.Inventors: Tark Abed, Shawn Hanna