Patents Assigned to Metcal, Inc.
  • Patent number: 6201930
    Abstract: A chip removal and replacement system is designed for safely and easily removing or reattaching components from a printed circuit board. The system includes an automatic suction system for lifting a component which has been removed. A nozzle connection and replacement mechanism is provided for interchanging nozzles. The system is also provided with an improved circuit board holder, a circuit board auxiliary preheater, and a simplified control system with one touch removal and replacement.
    Type: Grant
    Filed: February 22, 1999
    Date of Patent: March 13, 2001
    Assignee: Metcal, Inc.
    Inventors: Seth Close, Mike Carlomagno, Raymond Lui, Jeff Wallingford
  • Patent number: 5690847
    Abstract: A tweezer-like heater structure includes a pair of arms that can be pivoted towards one another and a pair of legs having ferromagnetic temperature self regulating Curie point heaters at the ends of the legs, the legs being removably connectable to electrical connectors located in the arms whereby current is supplied to coils that energize the heaters. Heaters of different temperatures are provided by choosing heaters with ferromagnetic materials having different Curie temperatures. The structure is used as a soldering iron by inserting a heater with a proper shape in one arm and short circuitry the connector in the other arm.
    Type: Grant
    Filed: February 17, 1995
    Date of Patent: November 25, 1997
    Assignee: Metcal, Inc.
    Inventors: Ronald W. LaValley, Michael Carlomagno, Jeffrey Philips, Tark Abed
  • Patent number: 5481799
    Abstract: This invention relates to heat-recoverable devices that are self-heating and auto-regulating. The heat-recoverable articles of this invention comprise the combination of a heat-recoverable material and lossy heating particles, such as ferromanetic or ferrimagnetic particles, which produce heat when subjected to an alternating magnetic field and have a Curie temperature at or above the recovery temperature of the material and preferably below the decomposition temperature of the material. The particles can be in an electrically non-conductive layer, on or in thermal contact with the heat-recoverable material or can be dispersed in the heat-recoverable material. The system of this invention includes the heat-recoverable device or article, an induction coil for producing the magnetic field and an alternating current power supply for the induction coil. Preferably the power supply is high frequency and constant current, which produces efficient heating and preferred auto-regulating properties.
    Type: Grant
    Filed: April 12, 1994
    Date of Patent: January 9, 1996
    Assignee: Metcal, Inc.
    Inventor: Thomas H. McGaffigan
  • Patent number: 5427846
    Abstract: This invention provides a system for providing heating in an alternating magnetic field using lossy heat producing magnetic particles. This invention discloses a system comprising a combination of particles wherein the first particles are lossy heat producing particles, which have a preselected Curie temperature to provide self-regulating heating in the alternating magnetic field, and the second particles are nonlossy particles which have high permeability which are not heat producing particles but which maintain the coupling of the magnetic circuit and maintain the desired magnetic field focus and intensity through the area in which the first lossy heat producing particles are positioned.
    Type: Grant
    Filed: March 18, 1994
    Date of Patent: June 27, 1995
    Assignee: Metcal, Inc.
    Inventor: Thomas H. McGaffigan
  • Patent number: 5425731
    Abstract: An instrument for cutting, ablating and coagulating tissue has a rod of ferromagnetic material fusion welded to the base of a conical tip of copper with the rod adjacent the base of the conic being of lesser diameter than the base to provide a region to accept a potted coil of wire about the rod whereby when the coil is connected to a constant current high frequency source the rod and tip are heated to a temperature approaching the Curie temperature of the ferromagnetic rod. As Curie temperature is approached the rod becomes essentially non-magnetic heating decreases to produce a temperature below Curie temperature and the cycle repeats. As a result of the excellent heat exchange interfaces produced by fusion welding the energy delivered to the tissue or other load which may be non-biological is closely controlled by temperature which is self regulated. A ferromagnetic sleeve is placed about the coil to concentrate magnetic flux in the rod.
    Type: Grant
    Filed: March 12, 1993
    Date of Patent: June 20, 1995
    Assignee: Metcal, Inc.
    Inventors: Steven A. Daniel, Mark J. Cowell
  • Patent number: 5406055
    Abstract: An apparatus for producing a heat recoverable plastic article such as a tube by deforming the article from a heat-stable configuration to a heat-unstable configuration. The heat-unstable configuration will return to the heat-stable configuration when the article is heated to above the heat recovery temperature. The article is heated such that the article is at a temperature no lower than the heat recovery temperature during the deforming step by lossy particles dispersed in the article or in a tool used in the deforming step. The lossy particles allow auto-regulated heating of the article since the particles cannot be heated beyond their Curie transition temperature when subjected to an alternating magnetic field. These particles are preferably ferrites. Alternatively, the tool can include a braided mesh tubing of a ferromagnetic alloy wire.
    Type: Grant
    Filed: June 4, 1993
    Date of Patent: April 11, 1995
    Assignee: Metcal, Inc.
    Inventor: Thomas H. McGaffigan
  • Patent number: 5388873
    Abstract: A coupling device for joining ends of pipes together or capping an end of a single pipe. The device includes a metal insert having serrations for engaging an inner surface of a plastic pipe, a deformable coupling member which overlies the pipe and a metal ring of smaller inner diameter than the outer diameter of the coupling member for compressing the coupling member and plastic pipe against the metal insert. A space forming feature reduces the insertion force required to slide the metal ring over the coupling member. For instance, the metal insert can include a circumferentially extending groove on an outer surface to accommodate flow of the plastic pipe as it is deformed by the metal ring. Alternatively, the coupling member can include a recess, groove or projection, the inner surface of the coupling member can be tapered, the end of the plastic pipe can be tapered or a compressible member or a ball bearing can be inserted between the end of the pipe and the coupling member to accomplish the same result.
    Type: Grant
    Filed: June 18, 1993
    Date of Patent: February 14, 1995
    Assignee: Metcal, Inc.
    Inventor: Siavoosh K. Enayati
  • Patent number: 5345164
    Abstract: An improved power factor DC power supply in accordance with the present invention (100 or 200) employs a power factor correcting network ( 120), a full-wave rectifier means (122), a pair of filter capacitors (124 and 126 ) , and three current steering diodes (128, 130 and 132). The power factor correcting network ( 120) includes both an inductor means (136 and 240) and a capacitor (138), the combination configured to improve the power factor DC power supply (100 or 200) presents to the AC power-line (102) by reducing the level of harmonic currents the DC power supply generates on the AC power-line. The filter capacitors (124 and 126) are configured with the current steering diodes (128, 130 and 132) such that the filter capacitors are charged in series and discharged in parallel.
    Type: Grant
    Filed: April 27, 1993
    Date of Patent: September 6, 1994
    Assignee: Metcal, Inc.
    Inventor: Ronald A. Lesea
  • Patent number: 5338920
    Abstract: An electro-fusion fitting includes a body, and a magnetic alloy member which is continuous in the axial direction is embedded in the vicinity of a joint surface of the body. A shield member is arranged on the outer surface of the body in a portion where a cold zone is to be formed. The joint surface of the body and a joint surface of a member to be joined are brought into contact with each other. When a high frequency current is applied to the magnetic alloy member from a high frequency power supply by electromagnetic induction in this state, the magnetic alloy member generates heat, so that the body and the member to be joined are fused, and joined to each other. Since the shield member shields the electromagnetic induction, the magnetic alloy member in a portion where the shield member is provided does not generate heat, so that the cold zone is formed in the portion.
    Type: Grant
    Filed: August 28, 1992
    Date of Patent: August 16, 1994
    Assignees: Metcal, Inc., Kubota Corporation
    Inventors: Shigeru Okusaka, Hideki Kasa, Masayuki Sakaguchi, Junsuke Kyomen, Takashi Tago
  • Patent number: 5329085
    Abstract: A Curie point heater primarily for use in a soldering iron and initially designed to operate with currents in the megahertz range is restructured to operate in the kilohertz range. Further in one embodiment of the heater, the coil exciting the heater is mounted in the handle of the iron.
    Type: Grant
    Filed: August 5, 1992
    Date of Patent: July 12, 1994
    Assignee: Metcal, Inc.
    Inventors: Mark J. Cowell, Steven A. Daniel
  • Patent number: 5319173
    Abstract: This invention relates to heat-recoverable devices that are self-heating and auto-regulating. The heat-recoverable articles of this invention comprise the combination of a heat-recoverable material and lossy heating particles, such as ferromanetic or ferrimagnetic particles, which produce heat when subjected to an alternating magnetic field and have a Curie temperature at or above the recovery temperature of the material and preferably below the decomposition temperature of the material. The particles can be in an electrically non-conductive layer, on or in thermal contact with the heat-recoverable material or can be dispersed in the heat-recoverable material. The system of this invention includes the heat-recoverable device or article, an induction coil for producing the magnetic field and an alternating current power supply for the induction coil. Preferably the power supply is high frequency and constant current, which produces efficient heating and preferred auto-regulating properties.
    Type: Grant
    Filed: February 5, 1993
    Date of Patent: June 7, 1994
    Assignee: Metcal, Inc.
    Inventor: Thomas H. McGaffigan
  • Patent number: 5315215
    Abstract: A pair of transistors (110 and 112) configured with their channels connected in series. The gate of the "upper" transistor (110) is coupled to a relatively low-voltage, DC power supply voltage by a voltage-clamping and current-steering diode (144); to a relatively high-voltage, DC power supply voltage by the series combination of a current-steering diode (152) and one voltage-clamping zener diode (154 and 156) and coupled to the source of the "upper" transistor by a charge-removing resistor (162).
    Type: Grant
    Filed: April 27, 1993
    Date of Patent: May 24, 1994
    Assignee: METCAL, Inc.
    Inventor: Ronald A. Lesea
  • Patent number: 5315214
    Abstract: An embodiment of the present invention is a dimmable, high power factor, high efficiency electronic ballast comprising, on a single integrated circuit chip, a shunt regulator, a voltage reference, a high-temperature shutdown, an undervoltage lockout, a timer for start-up and restarting, a variable oscillator, a mode control, an op-amp for receiving a signal proportional to lamp current and for controlling the variable oscillator or the duty-cycle of pulses output in a closed-loop servo, and active power factor correction including an analog multiplier for receiving an AC voltage and an AC current sample, and for multiplying these together to result in a comparison with a DC voltage. The comparison produces a control signal for a MOSFET switch on a boost converter transformer that actively corrects the power factor at a rate set by the oscillator.
    Type: Grant
    Filed: June 10, 1992
    Date of Patent: May 24, 1994
    Assignee: Metcal, Inc.
    Inventor: Ronald A. Lesea
  • Patent number: 5300750
    Abstract: A heater employs a ferromagnetic or like material heated by a varying magnetic field to heat the ferromagnetic material wherein the ferromagnetic material has a large cross-section comprised of many members of small cross-section insulated from one another and wherein for medical applications each member may be surrounded by a heat conductive electrically conductive coating.
    Type: Grant
    Filed: October 10, 1991
    Date of Patent: April 5, 1994
    Assignee: Metcal, Inc.
    Inventors: Philip S. Carter, Jr., Michael Hodges, John P. Ekstrand, Andrew Tomlinson
  • Patent number: 5231267
    Abstract: A method of producing a heat recoverable plastic article such as a tube by deforming the article from a heat-stable configuration to a heat-unstable configuration. The heat-unstable configuration will return to the heat-stable configuration when the article is heated to above the heat recovery temperature. The article is heated such that the article is at a temperature no lower than the heat recovery temperature during the deforming step by lossy particles dispersed in the article or in a tool used in the deforming step. The lossy particles allow auto-regulated heating of the article since the particles cannot be heated beyond their Curie transition temperature when subjected to an alternating magnetic field. These particles are preferably ferrites. Alternatively, the tool can include a braided mesh tubing of a ferromagnetic alloy wire.
    Type: Grant
    Filed: April 26, 1991
    Date of Patent: July 27, 1993
    Assignee: Metcal, Inc.
    Inventor: Thomas H. McGaffigan
  • Patent number: 5227596
    Abstract: In accordance with the present invention, a heater element which includes a layer of ferromagnetic material is included in a connecting device along with a fusible material such as a solder preform. The connecting device includes, for example, a hollow sleeve formed of heat shrinkable material. The solder preform, the heater element and the heat shrinkable hollow sleeve are integrally formed as a self-contained solder sleeve device such that the heater element is separate from the objects to be joined and does not completely shield to generation of a inductive current in the objects to be joined. The connecting device thus promotes even flow and bonding of the fusible material around a junction between the objects. Further, a connecting device is provided which permits visual inspection of a connection between objects bonded upon activation of the connecting device, thus providing an opportunity to confirm the integrity of the junction.
    Type: Grant
    Filed: October 22, 1990
    Date of Patent: July 13, 1993
    Assignees: Metcal, Inc., AMP Incorporated
    Inventors: Thomas H. McGaffigan, Jack A. McCullough
  • Patent number: D381880
    Type: Grant
    Filed: September 2, 1994
    Date of Patent: August 5, 1997
    Assignee: Metcal, Inc.
    Inventors: Ronald W. LaValley, Michael Carlomagno, Jeffrey Philips, Tark Abed
  • Patent number: D424077
    Type: Grant
    Filed: February 22, 1999
    Date of Patent: May 2, 2000
    Assignee: Metcal, Inc.
    Inventors: Tark Abed, Shawn Hanna
  • Patent number: D424588
    Type: Grant
    Filed: February 22, 1999
    Date of Patent: May 9, 2000
    Assignee: Metcal, Inc.
    Inventors: Tark Abed, Shawn Hanna
  • Patent number: D426524
    Type: Grant
    Filed: February 22, 1999
    Date of Patent: June 13, 2000
    Assignee: Metcal, Inc.
    Inventors: Tark Abed, Shawn Hanna