Patents Assigned to Metglas Inc.
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Patent number: 12227818Abstract: A method of producing an amorphous alloy ribbon having a composition of Fe100-a-bBaSibCc (13.0 atom %?a?16.0 atom %, 2.5 atom %?b?5.0 atom %, 0.20 atom %?c?0.35 atom %, and 79.0 atom %?(100-a-b)?83.0 atom %) includes: preparing an alloy ribbon; and, in a state in which the alloy ribbon is tensioned with a tensile stress of from 5 MPa to 100 MPa, increasing a temperature of the alloy ribbon to from 410° C. to 480° C., at an average temperature increase rate of from 50° C./sec to less than 800° C./sec, and decreasing a temperature of the thus heated alloy ribbon to a temperature of a heat transfer medium for temperature-decreasing, at an average temperature decrease rate of from 120° C./sec to less than 600° C./sec, wherein the temperature increase and decrease are performed by contacting the traveling alloy ribbon with a heat transfer medium.Type: GrantFiled: July 3, 2018Date of Patent: February 18, 2025Assignees: Proterial, Ltd., Metglas, Inc.Inventors: Daichi Azuma, Naoki Ito
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Patent number: 12030115Abstract: The invention relates to the reduction of core losses in soft magnetic applications utilizing amorphous foil as the core material. Amorphous foil is known to have lower losses when compared to crystalline silicon steel laminations. It is found that a reduction of 10-40% of losses can be achieved over the current state of the art amorphous material by mechanical scribing of the surface of the soft magnetic laminations comprising the wound core in power conditioning devices such as a transformer.Type: GrantFiled: September 25, 2020Date of Patent: July 9, 2024Assignee: Metglas, Inc.Inventors: Eric Alan Theisen, Donald E Granger, Jr., Thomas Joseph Hastie, Donald Robert Reed, Jr.
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Patent number: 11322281Abstract: A multilayer block core includes a multilayer block in which nanocrystalline alloy ribbon pieces are layered, the nanocrystalline alloy ribbon pieces having a composition represented by the following Composition Formula (A). Fe100-a-b-c-dBaSibCucMd??Composition Formula (A) In Composition Formula (A), each of a, b, c, and d is an atomic percent; the expressions 13.0?a?17.0, 3.5?b?5.0, 0.6?c?1.1, and 0?d?0.5 are satisfied; and M represents at least one element selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, and W.Type: GrantFiled: February 27, 2017Date of Patent: May 3, 2022Assignees: HITACHI METALS, LTD., Metglas, Inc.Inventor: Motoki Ohta
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Patent number: 10337081Abstract: An apparatus for annealing alloy ribbon, the apparatus comprising: an unwinder unwinding an alloy ribbon from a spool of the alloy ribbon; a heating member comprising a first flat surface, on which the alloy ribbon unwound by the unwinder runs while contacting the first flat surface, the heating member heating the alloy ribbon running while contacting the first flat surface through the first flat surface; a cooling member comprising a second flat surface, on which the alloy ribbon heated by the heating member runs while contacting the second flat surface, the cooling member cooling the alloy ribbon running while contacting the second flat surface through the second flat surface; and a winder winding the alloy ribbon cooled by the cooling member.Type: GrantFiled: November 4, 2016Date of Patent: July 2, 2019Assignees: Metglas, Inc., HITACHI METALS, LTD.Inventors: Donald Robert Reed, Jr., Joseph Custis Boggs, Norman Eugene Fuller, Jr.
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Patent number: 10316396Abstract: An iron-based soft magnetic alloy greater than 63.5 mm in width, a thickness between 13 and 20 microns and having a composition represented by the following formula: (Fe1-aMa)100-x-y-z-p-q-rCuxSiyBzM?pM?qXr wherein M is Co and/or Ni, M? is at least one element selected from the group consisting of Nb, W, Ta, Zr, Hf, Ti and Mo, M? is at least one element selected from the group consisting of V, Cr, Mn, Al, elements in the platinum group, Sc, Y, rare earth elements, Au, Zn, Sn and Re, X is at least one element selected from the group consisting of C, Ge, P, Ga, Sb, In, Be and As, and a, x, y, z, p, q and r respectively satisfy 0?a?0.5, 0.1?x?3, 0?y?30, 1?z?25, 5?y+z?30, 0.1?p?30, q?10 and r?10, the alloy being at least 50% crystalline with an average particle size of 100 nm or less. This alloy has low core loss, high permeability and low magnetostriction.Type: GrantFiled: September 16, 2015Date of Patent: June 11, 2019Assignee: Metglas, Inc.Inventors: Eric Alan Theisen, Naoki Ito, Ronald Joseph Martis, Donald Robert Reed, Jr., John Paul Webb
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Patent number: 10046420Abstract: Disclosed is a semi-amorphous, ductile brazing foil with a composition consisting essentially of NibalFeaCrbPcSidBeMof with approximately 30 atomic percent ?a?approximately 70 atomic percent; approximately 0 atomic percent ?b?approximately 20 atomic percent; approximately 9 atomic percent ?c?approximately 16 atomic percent; approximately 0 atomic percent ?d?approximately 4 atomic percent; e?approximately 2 atomic percent; f?approximately 5 atomic percent; and the balance being Ni and other impurities; where c+d+e<approximately 16 atomic percent.Type: GrantFiled: March 12, 2015Date of Patent: August 14, 2018Assignee: Metglas, IncInventors: William Coughlan, Eric Theisen
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Patent number: 10022824Abstract: Disclosed is a semi-amorphous, ductile brazing foil with a composition consisting essentially of NibalFeaCrbPcSidBeMof with approximately 30 atomic percent?a?approximately 38 atomic percent; approximately 10 atomic percent?b?approximately 20 atomic percent; approximately 7 atomic percent?c?approximately 20 atomic percent; approximately 2 atomic percent?d?approximately 4 atomic percent; e?approximately 2 atomic percent; f?approximately 5 atomic percent; and the balance being Ni and other impurities; where c+d+e<approximately 16 atomic percent.Type: GrantFiled: March 18, 2014Date of Patent: July 17, 2018Assignee: Metglas, Inc.Inventors: William Coughlan, Eric Theisen
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Patent number: 9970089Abstract: Disclosed is the semi-amorphous, ductile brazing foil with composition consisting essentially of NibalCraBbPcSidMoeFef with approximately 24 atomic percent?a?approximately 31 atomic percent; b?approximately 3 atomic percent; approximately 9 atomic percent?c?approximately 11 atomic percent; approximately 2 atomic percent?d?approximately 4 atomic percent; e?approximately 2 atomic percent; f?approximately 1 atomic percent; and the balance being Ni and other impurities; where b+c+d<approximately 16 atomic percent.Type: GrantFiled: December 13, 2013Date of Patent: May 15, 2018Assignee: Metglas, Inc.Inventors: William Coughlan, Eric Theisen
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Publication number: 20150266139Abstract: Disclosed is a semi-amorphous, ductile brazing foil with a composition consisting essentially of NibalFeaCrbPcSidBeMof with approximately 30 atomic percent?a?approximately 38 atomic percent; approximately 10 atomic percent?b?approximately 20 atomic percent; approximately 7 atomic percent?c?approximately 20 atomic percent; approximately 2 atomic percent?d?approximately 4 atomic percent; e?approximately 2 atomic percent; f?approximately 5 atomic percent; and the balance being Ni and other impurities; where c+d+e<approximately 16 atomic percent.Type: ApplicationFiled: March 18, 2014Publication date: September 24, 2015Applicant: Metglas, Inc.Inventors: William COUGHLAN, Eric THEISEN
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Publication number: 20150168088Abstract: Disclosed is the semi-amorphous, ductile brazing foil with composition consisting essentially of NibalCraBbPcSidMoeFef with approximately 24 atomic percent?a?approximately 31 atomic percent; b?approximately 3 atomic percent; approximately 9 atomic percent?c?approximately 11 atomic percent; approximately 2 atomic percent?d?approximately 4 atomic percent; e?approximately 2 atomic percent; f?approximately 1 atomic percent; and the balance being Ni and other impurities; where b+c+d<approximately 16 atomic percent.Type: ApplicationFiled: December 13, 2013Publication date: June 18, 2015Applicant: Metglas, Inc.Inventors: William COUGHLAN, Eric Theisen
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Patent number: 8974609Abstract: A ferromagnetic amorphous alloy ribbon includes an alloy having a composition represented by FeaSibBcCd where 80.5?a?83 at. %, 0.5?b?6 at. %, 12?c?16.5 at. %, 0.01?d?1 at. % with a+b+c+d=100 and incidental impurities, the defect length along a direction of the ribbon's length being between 5 mm and 200 mm, the defect depth being less than 0.4×t ?m and the defect occurrence frequency being less than 0.05×w times within 1.5 m of ribbon length, where t and w are ribbon thickness and ribbon width, respectively, and the ribbon in its annealed state and straight strip form of the ribbon, has a saturation magnetic induction exceeding 1.60 T, and exhibits a magnetic core loss of less than 0.14 W/kg when measured at 60 Hz and at 1.3 T induction level. The ribbon is suitable for use in transformer cores, rotational machines, electrical chokes, magnetic sensors and pulse power devices.Type: GrantFiled: August 31, 2010Date of Patent: March 10, 2015Assignees: Metglas, Inc., Hitachi Metals, Ltd.Inventors: Yuichi Ogawa, Eric A. Theisen, Yuji Matsumoto, James Perrozi, Ryusuke Hasegawa
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Patent number: 8968490Abstract: A ferromagnetic amorphous alloy ribbon includes an alloy having a composition represented by FeaSibBcCd where 80.5?a?83 at. %, 0.5?b?6 at. %, 12?c?16.5 at. %, 0.01?d?1 at. % with a+b+c+d=100 and incidental impurities, the ribbon being cast from a molten state of the alloy with a molten alloy surface tension of greater than or equal to 1.1 N/m on a chill body surface; the ribbon having a ribbon length, a ribbon thickness, and a ribbon surface facing the chill body surface; the ribbon having ribbon surface protrusions being formed on the ribbon surface facing the chill body surface; the ribbon surface protrusions being measured in terms of a protrusion height and a number of protrusions; the protrusion height exceeding 3 ?m and less than four times the ribbon thickness, and the number of protrusions being less than 10 within 1.5 m of the cast ribbon length; and the alloy ribbon in its annealed straight strip form having a saturation magnetic induction exceeding 1.Type: GrantFiled: September 9, 2010Date of Patent: March 3, 2015Assignees: Metglas, Inc., Hitachi Metals, Ltd.Inventors: Eric A. Theisen, James Perrozi, Yuichi Ogawa, Yuji Matsumoto, Daichi Azuma, Ryusuke Hasegawa
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Patent number: 8968489Abstract: A ferromagnetic amorphous alloy ribbon, a method of fabricating a ribbon and a wound transformer core are provided. The ribbon includes an alloy of FeaSibBcCd where 80.5?a?83 at. %, 0.5?b?6 at. %, 12?c?16.5 at. %, 0.01?d?1 at. % with a+b+c+d=100, and is cast from a molten state of the alloy, having a-surface tension of greater than or equal to 1.1 N/mi,. A defect length along a direction of the ribbon's length is between 5 mm and 200 mm, a defect depth less than 0.4 ×t ?m and a defect occurrence frequency less than 0.05 ×w times within 1.5 m of ribbon length, where t is the ribbon thickness and w is the ribbon width in mm. The ribbon has a saturation magnetic induction exceeding 1.60 T and a magnetic core loss of less than 0.14 W/kg when measured at 60 Hz and at 1.3 T induction level in an annealed straight strip form, and a core magnetic loss of less than 0.3 W/kg and an exciting power of less than 0.Type: GrantFiled: August 31, 2010Date of Patent: March 3, 2015Assignees: Metglas, Inc., Hitachi Metals, Ltd.Inventors: Daichi Azuma, Ryusuke Hasegawa, Yuichi Ogawa, Eric A. Theisen, Yuji Matsumoto
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Patent number: 8663399Abstract: An iron-based amorphous alloy and magnetic core with an iron-based amorphous alloy having a chemical composition with a formula FeaBbSicCd, where 81<a?84, 10?b?18, 0<c?5 and 0<d<1.5, numbers being in atomic percent, with incidental impurities, simultaneously have a value of a saturation magnetic induction exceeding 1.6 tesla, a Curie temperature of at least 300° C. and a crystallization temperature of at least 400° C. When cast in a ribbon form, such an amorphous metal alloy is ductile and thermally stable, and is suitable for various electric devices because of high magnetic stability at such devices' operating temperatures.Type: GrantFiled: December 30, 2005Date of Patent: March 4, 2014Assignees: Metglas, Inc., Hitachi Metals, Ltd.Inventors: Ryusuke Hasegawa, Daichi Azuma, Yoshihito Yoshizawa, Yuichi Ogawa
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Patent number: 8427272Abstract: An amorphous alloy-based magnetic core with reduced audible noise and a method of making the amorphous alloy-based magnetic core emanating low audible noise, including: placing the core with multiple layers of high strength tape on the core legs, wherein the tapes have a high tensile strength, high dielectric strength and high service temperature, resulting in reduced level of audible noise. When operated under optimum condition, the reduced level of audible noise is 6-10 dB less when compared with a same-size core that has been coated with resin instead.Type: GrantFiled: October 28, 2011Date of Patent: April 23, 2013Assignee: Metglas, Inc.Inventors: Mark Robert Columbus, Robert Brown, Kengo Takahashi, Ryusuke Hasegawa
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Patent number: 8372217Abstract: A magnetic core having an iron-based amorphous alloy that includes: a chemical composition with a formula FeaBbSicCd, where 81.5<a?84, 12<b<17, 1?c<5 and 0.3?d?1.0, numbers being in atomic percent, with incidental impurities, simultaneously having a value of a saturation magnetic induction equal to or exceeding 1.63 tesla, a Curie temperature greater than or equal to 315° C. and less than or equal to 360° C. and a crystallization temperature greater than or equal to 400° C. and less than or equal to 470° C. The core has low core loss and exciting power and is suited for transformers, electrical chokes, power inductors and pulse generation and compression devices.Type: GrantFiled: December 31, 2009Date of Patent: February 12, 2013Assignees: Metglas, Inc., Hitachi Metals, Ltd.Inventors: Ryusuke Hasegawa, Daichi Azuma
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Patent number: 8366010Abstract: A magnetomechanical resonance element or marker strip with facilitated performance based on an amorphous magnetostrictive alloy ribbon having a line-like surface pattern is utilized in an electronic article surveillance marker or sensor element. A direction of magnetic anisotropy at angle between 80 and 90 degree away from ribbon's length direction and in ribbon's plane is introduced during ribbon fabrication, which increases the resonance performance with minimal loss in the magneto-mechanical circuit, and more particularly, in a marker or sensor element utilizing a plurality of resonating elements or marker strips. A marker or sensor element is fabricated utilizing the resonance element or elements and is utilized in an electronic article surveillance and identification systems.Type: GrantFiled: June 29, 2011Date of Patent: February 5, 2013Assignee: Metglas, Inc.Inventors: Ryusuke Hasegawa, Ronald Joseph Martis
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Publication number: 20130001314Abstract: A magnetomechanical resonance element or marker strip with facilitated performance based on an amorphous magnetostrictive alloy ribbon having a line-like surface pattern is utilized in an electronic article surveillance marker or sensor element. A direction of magnetic anisotropy at angle between 80 and 90 degree away from ribbon's length direction and in ribbon's plane is introduced during ribbon fabrication, which increases the resonance performance with minimal loss in the magneto-mechanical circuit, and more particularly, in a marker or sensor element utilizing a plurality of resonating elements or marker strips. A marker or sensor element is fabricated utilizing the resonance element or elements and is utilized in an electronic article surveillance and identification systems.Type: ApplicationFiled: June 29, 2011Publication date: January 3, 2013Applicant: Metglas, Inc.Inventors: Ryusuke HASEGAWA, Ronald Joseph Martis
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Patent number: 7985022Abstract: A device and method of remote temperature sensing, the device having a temperature sensor placeable on a rotating item utilizing the temperature sensor being a plurality of rectangular shaped amorphous magnetic alloy strips connected magnetically, wherein at least one of the strips has a predetermined ferromagnetic Curie temperature and another strip has a magnetic permeability exceeding 2,000.Type: GrantFiled: March 1, 2007Date of Patent: July 26, 2011Assignee: Metglas, Inc.Inventors: Daichi Azuma, Ryusuke Hasegawa
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Patent number: 7931400Abstract: A temperature sensor includes a plurality of rectangular shaped amorphous magnetic alloy strips connected magnetically, wherein at least one of the strips has a predetermined ferromagnetic Curie temperature, and another strip has a magnetic permeability well exceeding 2,000. The temperature sensor may be used in a related remote temperature sensing method wherein the sensor is interrogated by a magnetic field and the temperature sensor's response signal is detected electromagnetically.Type: GrantFiled: March 1, 2007Date of Patent: April 26, 2011Assignee: Metglas, Inc.Inventors: Ryusuke Hasegawa, Daichi Azuma