Abstract: A blow mold assembly is disclosed having removable neck insert mold components for forming features of a container for engaging a removable container closure and manually operable retention devices for releasably retaining the neck insert mold components with mating mold components of the mold assembly. Advantageously, each manually operable retention device includes a clamp mechanism movable between a release position and a clamp position by manual operation and the clamp mechanism is effective to resist forces acting on the clamp to move the clamp to a release position when the clamp is in the clamp position. Each manually operable retention device is retained with an associated mating mold component when a neck insert mold component is removed from or installed to the mold assembly.

Abstract: Plastic container (110), including a side wall (120) and a flexible portion (132) of a base (130). The flexible portion of the base deflects when the sealed plastic container experiences a differential pressure. The deflection of the flexible portion of the base acts to change the internal volume of the container and thereby reduce the differential pressure. The container is a retortable container. The container may be injection-molded with inner and outer plastic layers (460,462) and a core layer (464) between the inner and outer plastic layers.

Abstract: Various embodiments are directed to a container comprising: a spout, a base portion, and a plurality of alternating long sidewalls and short sidewalls extending away from the base portion to the spout. The plurality of alternating long sidewalls and short sidewalls collectively define a vertical portion extending away from the base portion, a downward sloping planar top portion extending away from the spout, and a gradually curved transition region extending between the vertical portion and the downward sloping planar top portion. The container comprises a strength protrusion surrounding the spout and defined within the downward sloping planar top portion and one or more vertical grooves defined within at least one of the long sidewalls or the short sidewalls.

Abstract: Methods and systems for co-extruding multiple polymeric material flow streams into a mold having a plurality of cavities to produce a plurality of multi-layer polymeric articles each having a consistent coverage of an interior core layer are disclosed herein. In an example method, a flow rate of a first skin material into a cavity is individually controlled for each cavity before initiation of co-injection of a second core material into the cavity, which may address inconsistent interior core layer coverage for articles from different cavities.

Abstract: Disclosed herein are methods and systems for the preparation of a co-injection molded multilayer plastic article. Some methods include co-extruding a combined polymeric stream having an interior core stream encased by an inner stream and an outer stream. One or more pulses in a thickness of the interior core stream create portions of an edge of the outer flow stream flowing along different streamlines. A first portion of an outer edge of the interior core stream flows beyond a second portion of the outer edge thereby forming one or more cohesion members that physically interlock the interior layer with the inner layer, with the outer layer or with both. Some embodiments reduce or eliminate a need for addition of an adhesive in the composite stream to prevent delamination of layers of the resulting multilayer plastic article. In some embodiments, cohesion members may be employed to produce a desired cosmetic effect in a resulting article.

Abstract: A blow mold assembly comprises removable neck insert mold components for forming features of a container for engaging a removable container closure and manually operable retention devices for releasably retaining the neck insert mold components with mating mold components of the mold assembly. Advantageously, each manually operable retention device comprises a clamp mechanism comprising a lever arm and clamp arm arranged so that the clamp arm is rotated between a release position and a clamp position by manual operation of the lever arm and the clamp mechanism is effective to resist forces acting on the clamp arm to rotate the clamp arm to the release position when the clamp arm is in the clamp position. Each manually operable retention device is retained with an associated mating mold component when a neck insert mold component is removed from or installed to the mold assembly.

Abstract: A co-injected molded multi-layer article has inner and outer layers, an interior layer contained within the inner and outer layers and a surface portion to which a closure or other component may be heat-sealed. The article is molded by co-injecting the inner, outer and interior layer materials into a mold cavity of a mold. The interior layer material is caused to flow along a steam line offset from the zero velocity gradient of the combined material flow and biased toward a material flow for forming an outer wall of the multi-layer article. The resultant molded multi-layer article contains an interior layer located in a heat sealable region that avoids a breach or failure during a heat seal operation to seal an opening of the molded article.

Abstract: Disclosed herein are methods and systems for the preparation of a co-injection molded multilayer plastic article. Some methods include co-extruding a combined polymeric stream having an interior core stream encased by an inner stream and an outer stream. A volumetric ratio of the inner stream to outer stream is adjusted during injection of the combined stream into the a mold cavity to alter a streamline along which the interior core stream flows thereby forming cohesion member that structurally interlocks the interior layer with the inner layer, with the outer layer or with both. Some embodiments reduce or eliminate a need for addition of an adhesive in the composite stream to prevent delamination of layers of the resulting multilayer plastic article. In some embodiments, cohesion members may be employed to produce a desired cosmetic effect in a resulting article.

Abstract: A mold for molding an injection molded article comprises a mold cavity with a non-symmetrical portion. At least one flow leader in the non-symmetrical portion of the cavity produces a symmetrical flow boundary in a multilayer flow downstream of the non-symmetrical portion of the mold cavity. The at least one flow leader may be a variable thickness flow leader or may alternatively be a plurality of flow leaders having a flow path length that differs from the flow path length of an adjacent flow leader by no more than about 15%. The multilayer flow comprising an inner layer, an outer layer, and an interior layer. Co-injection molding apparatus and methods that may use the foregoing mold are disclosed. Similarly, co-injection molded articles and containers that may result from the foregoing mold, apparatus, and methods are disclosed.

Abstract: Apparatus for actuation of split locking nuts of a two platen injection molding machine. Each split locking nut has opposed mating nut halves movable in translation relative to a strain rod therebetween to selectably engage the strain rod. Mating nut halves of two split locking nuts are interconnected by connecting rods to define a pair of split nuts: a master split locking nut driven by an actuator; and a slave split locking nut to which motion is transferred by the connecting rods. Motion of a driven nut half of each master split locking nut is coupled to the opposed mating nut half by at least one coupling mechanism, each comprising a pivot arm and two pivot links interposed between the pivot arm and the opposed mating nut halves whereby translation of a driven nut half is coupled to effect equal and opposite translation of the opposed mating nut half.

Abstract: An apparatus simultaneously operates all split locking nuts of an injection molding machine two-platen clamp unit to engage and disengage the split locking nuts with clamp unit strain rods. Each split locking nut has opposed pivoting nut halves operated by coupling rotation of a rotating member through a predetermined angular range to the nut halves via translating members such as push rods. The push rods are pivotably connected to the rotating member and to the nut halves so that the direction of each push rod relative to the rotating member and to the nut half changes with rotation of the rotating member. A method of molding comprises: disengaging split locking nuts from strain rods; positioning a moveable platen assembly to abut mating mold components; simultaneously operating the split locking nuts to engage the strain rods; and, applying force to the abutted mold components sufficient for injection and cure of melt.

Abstract: Force from an electrically operated ejector mechanism of a molding machine is selectably supplemented by operation of second actuators. Second actuators are advantageously fluid (hydraulic or pneumatic) operated to supplement force provided by an electrically operated primary actuator when the ejector mechanism is driven to advance ejector members into cavities of a mold assembly. The second actuators may be enabled to be operated during automatically controlled execution of a machine cycle of operation and may be operated in response to operator selections when machine operation is controlled manually.

Abstract: A blow molding apparatus wherein an extruded tubular parison is pressurized to form a molded article, comprises a blow pin for introducing pressurized fluid into the parison, an actuator for advancing and retracting the blow pin and adjusting means for determining the orientation of the actuator to achieve substantial parallelism of a blow pin shaft to which the blow pin is attached and a centerline of the opening through a forming die through which the blow pin shaft passes and to achieve substantial parallelism of a sealing element of the blow pin with a plane transverse to the opening of the parison.

Abstract: An apparatus and method for blow molding and sealing an aseptic container. A pair of mold halves, including inner surfaces that when closed define a mold cavity, clamp about an extruded parison. The parison is inflated by high pressure blow air into conformity with the shape of the mold cavity. An evacuation device applies a force to an exterior portion of the blow molded container causing the portion to deform or flex inwardly, thereby reducing the internal volume and evacuating air from the blow molded container. A sealing tool thereafter causes the blow molded container to be sealed while the container is in the reduced volume condition. Upon removal from the mold assembly and cooling, the container returns to the desired shape.