Abstract: A machine for welding an overlapped region of two adjacent strips of material and a method of using the same. The machine includes a housing with front and rear ends, a wheel train engaged with the housing for moving the housing across the material; a nozzle on the housing having a welding head at a free end; the nozzle being positionable at least partially beneath the housing's bottom wall for welding the overlapped region; front and rear pressure rollers engaged with the housing, where the front roller is positioned forwardly of the welding head and the rear roller is positioned rearwardly of the welding head; wherein the rear pressure roller applies pressure to the overlapped region when the wheel train moves the housing in a forward direction; and the front pressure roller applies pressure to the overlapped region when the wheel train moves the housing in a reverse direction.

Abstract: A system and method for welding edge seams at the edges of fabric is presented. A method begins by lowering a fabric pre-fold bar onto a piece of fabric. A pre-aligned portion of the fabric is pushed on top of the pre-fold bar so that the pre-fold bar is between the portion of fabric on top of the fabric pre-fold bar and other fabric below the pre-fold bar. The fabric on top of the fabric pre-fold bar is folded edge fabric and fabric not on top of the fabric pre-fold bar is not folded edge fabric. A folded edge is formed between these two sections of fabric. The method pinches some of the fabric at the folded end and then pulls the folded edge fabric off of the fabric pre-fold bar. After that, the method welds at least some of the folded edge fabric to the not folded edge fabric.

Abstract: A gusset preheating assembly and a method of using the same. The assembly includes a heating gun assembly mounted on a frame. Spreader rods open up a gap in a bag's gusset and nozzles blow warmed air into the gap. Orthogonally arranged first and second hydraulic members are operatively engaged with heating gun assembly and are activated to move the heating gun assembly vertically or horizontally. Hot air blowing into the gap from the nozzle relaxes the gusset. Pressure is applied to the relaxed gusset, thereby reducing the thickness of the gusset region of the bag. The reduction in thickness makes it possible to increase the number of gusseted bags that are packaged in a container or on a roll.

Abstract: A thermal welder is configured to weld a back seam of a bag formed of thermoplastic sheet material. The welder may include a weld heater and a compression mechanism downstream of the weld heater to compress the sheet material to form the back seam. The welder may also include a weld breaker downstream of the compression mechanism to break apart incidental welds which are formed adjacent the back seam.

Abstract: A thermal welder is configured to weld a back seam of a bag formed of thermoplastic sheet material. The welder may include a weld heater and a compression mechanism downstream of the weld heater to compress the sheet material to form the back seam. The welder may also include a weld breaker downstream of the compression mechanism to break apart incidental welds which are formed adjacent the back seam.

Abstract: A system and method for welding edge seams at the edges of fabric is presented. A method begins by lowering a fabric pre-fold bar onto a piece of fabric. A pre-aligned portion of the fabric is pushed on top of the pre-fold bar so that the pre-fold bar is between the portion of fabric on top of the fabric pre-fold bar and other fabric below the pre-fold bar. The fabric on top of the fabric pre-fold bar is folded edge fabric and fabric not on top of the fabric pre-fold bar is not folded edge fabric. A folded edge is formed between these two sections of fabric. The method pinches some of the fabric at the folded end and then pulls the folded edge fabric off of the fabric pre-fold bar. After that, the method welds at least some of the folded edge fabric to the not folded edge fabric.

Abstract: A dual roll fabric welding or seaming machine is configured to seam pieces of sheet material to one another as the pieces move downstream. The machine includes modular gantries and various actor devices which may be readily mounted on any of the gantries to interact with the moving sheet material to achieve various functions, such as seaming pieces of sheet material together, forming hems, applying grommets to the sheet material, printing on the sheet material, connecting reinforcement strips or ropes to the sheet material and cutting the sheet material.

Abstract: The invention relates to providing a hot wedge welding machine which may eliminate the thermal dampening that occurs to a welding element when the material to be welded is first introduced into the welding machine. The invention relates to cooling the welding element to stimulate a heating system to heat the welding element to the desired temperature. The artificial cooling stress provided by a cooling system is removed generally at the same time genuine cooling stress of the material is applied to the welding element. This results in the welding element maintaining a consistent temperature when the material is introduced into the welding machine.

Abstract: A dual roll fabric welding or seaming machine is configured to seam pieces of sheet material to one another as the pieces move downstream. The machine includes modular gantries and various actor devices which may be readily mounted on any of the gantries to interact with the moving sheet material to achieve various functions, such as seaming pieces of sheet material together, forming hems, applying grommets to the sheet material, printing on the sheet material, connecting reinforcement strips or ropes to the sheet material and cutting the sheet material.

Abstract: A thermal welder is configured to weld a back seam of a bag formed of thermoplastic sheet material, which may be a polywoven material. The welder typically includes a weld heater and a compression mechanism downstream of the weld heater to compress the sheet material to form the back seam. The welder also includes a weld breaker downstream of the compression mechanism to break apart incidental welds which are formed adjacent the back seam.

Abstract: A system and method for welding flexible fabric is presented. A welding system for flexible fabric includes a welding machine with a roller and a user interface. The welding machine is adapted to weld a first fabric to a second fabric using a first heat. The roller on the welding machine can be used to roll at a first speed the first fabric and/and or the second fabric through the welding machine. Later, an operator of the welding machine through the user interface sends a single speed control signal to the welding machine. Response of the single speed control signal, the welding machine changes from the first heat to a second heat and also changes the speed of the roller from the first speed to a second speed.

Abstract: A system and method for welding edge seams at the edges of fabric is presented. A method begins by lowering a fabric pre-fold bar onto a piece of fabric. A pre-aligned portion of the fabric is pushed on top of the pre-fold bar so that the pre-fold bar is between the portion of fabric on top of the fabric pre-fold bar and other fabric below the pre-fold bar. The fabric on top of the fabric pre-fold bar is folded edge fabric and fabric not on top of the fabric pre-fold bar is not folded edge fabric. A folded edge is formed between these two sections of fabric. The method pinches some of the fabric at the folded end and then pulls the folded edge fabric off of the fabric pre-fold bar. After that, the method welds at least some of the folded edge fabric to the not folded edge fabric.

Abstract: A relatively small and lightweight portable plastic welding machine is suitable for use on a table top. The welding machine has stationary and traveling modes for welding one or more sheets of flexible plastic material. A single motor is provided for driving rotation of pinch rollers adjacent a welding tip and rotation of a drive wheel to cause travel of the machine. A clutch provides the ability to easily switch between the stationary and traveling modes.

Abstract: Methods and other embodiments associated with a fabric welding machine are presented. The fabric welding machine includes a base, a welding machine body, and a support beam with a first end and a second end. A first roller is positioned adjacent to the first end of the support beam opposite the welding machine body. A swing arm with a body end and a roller end is attached to the welding machine body. The roller end is opposite the welding machine body and is configured to move to a first position and a second position. A heat element attached to the first end of the support beam.

Abstract: A system and method for welding flexible fabric is presented. A welding system for flexible fabric includes a welding machine with a roller and a user interface. The welding machine is adapted to weld a first fabric to a second fabric using a first heat. The roller on the welding machine can be used to roll at a first speed the first fabric and/and or the second fabric through the welding machine. Later, an operator of the welding machine through the user interface sends a single speed control signal to the welding machine. Response of the single speed control signal, the welding machine changes from the first heat to a second heat and also changes the speed of the roller from the first speed to a second speed.

Abstract: A thermal welder is configured to weld a back seam of a bag formed of thermoplastic sheet material, which may be a polywoven material. The welder typically includes a weld heater and a compression mechanism downstream of the weld heater to compress the sheet material to form the back seam. The welder also includes a weld breaker downstream of the compression mechanism to break apart incidental welds which are formed adjacent the back seam.

Abstract: A bag having a thermal welded back seam is provided. The bag may be formed primarily of a thermoplastic material and may be in the form of a polywoven bag.

Abstract: The invention relates to providing a hot wedge welding machine which may eliminate the thermal dampening that occurs to a welding element when the material to be welded is first introduced into the welding machine. The invention relates to cooling the welding element to stimulate a heating system to heat the welding element to the desired temperature. The artificial cooling stress provided by a cooling system is removed generally at the same time genuine cooling stress of the material is applied to the welding element. This results in the welding element maintaining a consistent temperature when the material is introduced into the welding machine.

Abstract: A seaming machine and method are provided for seaming segments of sheet material to one another to form larger sheets. The machine typically includes a frame with a pair of spaced seaming devices mounted thereon for respectively seaming opposed edges of the segments of sheet material to one another. The process allows for the seaming of multiple sheet segments while the sheet segments remain atop a work surface. Relative back and forth movement between various components and the work surface typically facilitate the process.