Patents Assigned to Milliken & Company
  • Patent number: 7958812
    Abstract: A flexible spike and ballistics panel having a strike surface and a rear surface. The panel contains a strike face grouping and a rear face grouping, where the normalized stiffness of each strike face layer is about 3 to 50 times greater than the normalized stiffness of each textile layer. The strike face grouping contains at least two strike face layers, each strike face layer having resin and high tenacity yarns, where the high tenacity yarns are in an amount of at least 50% by weight in each layer, where the high tenacity yarns have a tenacity of at least 5 grams per denier, and where the strike face grouping forms the strike surface of the panel. The rear face grouping contains at least ten layers of a spike resistant textile layer, each textile layer having a plurality of interwoven yarns or fibers having a tenacity of about 5 or more grams per denier, where at least one of the surfaces of the spike resistant textile layer contains about 10 wt.
    Type: Grant
    Filed: November 10, 2008
    Date of Patent: June 14, 2011
    Assignee: Milliken & Company
    Inventors: Yunzhang Wang, Thomas Mabe
  • Patent number: 7960024
    Abstract: A multi-layered fiber including a core, a first layer, and a second layer. The core has an exterior surface portion containing polypropylene. The first layer is disposed on at least a portion of the core and contains a first polymer. The first polymer contains a polymer having at least 70% ?-olefin units and is characterized by a melting temperature lower than the melting temperature of the exterior surface portion of the core. The second layer is disposed on at least a portion of the first layer and contains a second polymer. The second polymer contains a co-polymer having at least 50% ?-olefin units and is characterized by a number-average molecular weight of about 7,000 g/mol to 50,000 g/mol, a viscosity of between about 2,500 and 150,000 cP measured at 170° C., and a melting temperature lower than the melting temperature of the exterior surface portion of the core. The viscosity of the second polymer is not greater than about 10 percent of the viscosity of the first polymer measured at 170° C.
    Type: Grant
    Filed: January 27, 2009
    Date of Patent: June 14, 2011
    Assignee: Milliken & Company
    Inventors: Sujith Nair, Sasha Stankovich, Yunzhang Wang, Venkatkrishna Raghavendran
  • Patent number: 7951437
    Abstract: An inflatable automotive protective cushion and method of formation. The protective cushion includes a multilayer film coating with an adhesive layer and an overlying barrier layer. The adhesive layer is adapted to bond to a textile substrate and the barrier layer is adapted to block air permeability.
    Type: Grant
    Filed: September 22, 2006
    Date of Patent: May 31, 2011
    Assignee: Milliken & Company
    Inventors: Ramesh Keshavaraj, Dany F. Michiels
  • Patent number: 7931062
    Abstract: A pneumatic tire containing a tread, a carcass having at least one belt ply disposed below the tread, and a cap ply located between the carcass and the tread. The cap ply comprises at least one layer of an open construction leno weave tape having a pair of warp yarns in the longitudinal direction and a weft yarn in the weft direction. The pair of warp yarns comprises a first warp yarn and a second warp yarn, where the second warp yarn has a force of elongation of between about 1 and 40% the force of elongation of the first warp yarn, where the second warp yarn is in tension, and where the second warp yarn has an elongation at break of greater than 2%. The leno weave tape is disposed in a flat pattern around the circumference of the carcass in the area of the belt ply. A method of making a pneumatic tire is also disclosed.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: April 26, 2011
    Assignee: Milliken & Company
    Inventors: Dany F. Michiels, Johann Peschek, Willy Delanoy, Peter Eeckhout, Boudewijn Snauwaert
  • Patent number: 7914884
    Abstract: The present disclosure relates to cementitious articles that are reinforced with a fabric made at least partially of high modulus polyolefin monofilament fibers. Preferably, the polypropylene monofilament yarns have a 3% secant modulus of elasticity of at least 100 g/denier. The high modulus polypropylene fabric has an intrinsic resistance to the alkaline conditions present in a cementitious composite, as well as a low elongation at break. The high modulus polypropylene may contain a nucleating agent to facilitate the process of obtaining desired draw ratio.
    Type: Grant
    Filed: February 24, 2005
    Date of Patent: March 29, 2011
    Assignee: Milliken & Company
    Inventors: Joseph R. Royer, Randolph S. Kohlman, Samuel E. Graham
  • Patent number: 7914635
    Abstract: A unitary, fiber-containing composite comprises (a) a first region comprising a plurality of first binder fibers and a plurality of bast fibers, (b) a second region disposed above the first region, the second region comprising a plurality of second binder fibers and a plurality of bast fibers, and (c) a transitional region disposed between the first region and the second region. The transitional region comprises concentrations of the first binder fiber, the second binder fiber, and the bast fiber. The concentration of the first binder fiber in the first transitional region is greatest proximate to the first region and least proximate to the second region, and the concentration of the second binder fiber and the bast fiber in the first transitional region is greatest proximate to the second region and least proximate to the first region. A method for producing a unitary, fiber-containing composite is also described.
    Type: Grant
    Filed: October 13, 2009
    Date of Patent: March 29, 2011
    Assignee: Milliken & Company
    Inventors: Gregory J. Thompson, Jessica Ann Qinghong, Sterling R. Mensch, David E. Wenstrup, Shah N. Huda
  • Patent number: 7901733
    Abstract: A method of making fabrics having first and second surfaces that exhibit different performance characteristics by virtue of having been treated with different chemical treatments is described. In addition, fabrics having first and second surfaces that exhibit different performance characteristics, such as one surface exhibiting oil and water repellency and optionally, soil release characteristics, and the opposite surface exhibits moisture transport characteristics.
    Type: Grant
    Filed: March 16, 2009
    Date of Patent: March 8, 2011
    Assignee: Milliken & Company
    Inventors: David S. Klutz, William C. Kimbrell, Dale R. Williams
  • Patent number: 7892379
    Abstract: The invention relates to an impact resistant component comprising at least two composite sheets fused together, each composite sheet comprising an adhesive layer fused between two unidirectional sheets, wherein each unidirectional sheet comprises a plurality of monoaxially drawn fibers arranged substantially parallel to one another along a common fiber direction, the fibers comprising a base layer of a strain oriented polymer disposed between surface layer(s) of a heat fusible polymer, wherein the surface layer(s) are characterized by a melting temperature below that of the base layer to permit fusion bonding upon application of heat, and wherein the adhesive layer has a melting temperature below that of the base layer of the unidirectional sheet.
    Type: Grant
    Filed: September 29, 2008
    Date of Patent: February 22, 2011
    Assignee: Milliken & Company
    Inventors: Howell B. Eleazer, Heather J. Hayes
  • Patent number: 7888454
    Abstract: Substituted alditol or carbohydrate compounds having a specified general formula are provided. A method for synthesizing such substituted alditol or carbohydrate compounds is also provided.
    Type: Grant
    Filed: August 20, 2007
    Date of Patent: February 15, 2011
    Assignee: Milliken & Company
    Inventor: Chunping Xie
  • Patent number: 7879933
    Abstract: Certain thermoplastic additives that induce simultaneous good material properties and high nucleation efficacy are provided. Such additives include combinations of a phosphate salt and a dicarboxylate salt. This combination or blend may be provided in various ratios. A method for applying such a combination in a thermoplastic formulation is also disclosed. A thermoplastic formulation, which may or may not include polypropylene, is also disclosed in connection with the combination.
    Type: Grant
    Filed: October 14, 2008
    Date of Patent: February 1, 2011
    Assignee: Milliken & Company
    Inventor: Rob Hanssen
  • Patent number: 7874335
    Abstract: A pneumatic tire has a tread, a carcass with belt plies disposed below the tread, and a cap ply layer between the tread and the belt plies of the carcass. The cap ply is a leno weave tape having warp yarn in the longitudinal direction and weft yarns in the weft direction. The leno weave tape is wound in a flat helically wound around the belt plies, and cover with a tread of the tire.
    Type: Grant
    Filed: July 27, 2007
    Date of Patent: January 25, 2011
    Assignee: Milliken & Company
    Inventors: Dany Michiels, Geert Broos, Willy Delanoy, Werner K. Hess, Boudewijn Snauwaert
  • Patent number: 7871947
    Abstract: Provided herein is a non-stratified, or homogeneous, non-woven composite having (a) strength-imparting fibers of a relatively high denier and (b) binder fibers of a lower denier that adhere the composite together and that form a smooth, stiff skin on the outer surfaces of the composite. In one instance, the strength-imparting fibers are staple fibers and the binder fibers are bicomponent fibers having a low melt component. In a variation, the composite also contains a small percentage by weight (that is, less than 20%) of flame retardant fibers that impart flame resistant properties to the composite. Preferably, all of the fibers are comprised of the same polymeric material (e.g., polyester), so that the composite is recyclable. The resulting composite exhibits excellent flame retardance, strength, and stiffness, as well as having a smooth surface for attachment of a decorative fabric or other material. A process for manufacturing such composites is also provided.
    Type: Grant
    Filed: October 22, 2008
    Date of Patent: January 18, 2011
    Assignee: Milliken & Company
    Inventor: LeAnne O. Flack
  • Patent number: 7872069
    Abstract: A coated substrate comprises a substrate and a coating on at least one surface of the substrate. The coating comprises a prepolymer, polymer, or resin produced, for example, by the reaction of (i) an isocyanate (e.g., a polyisocyanate), (ii) an active hydrogen-terminated colorant, and optionally (iii) at least one reactant selected from the group consisting of chain extenders, polyols, internal surfactants, and combinations thereof. Polymer dispersions suitable for use in making such coated substrates comprise such a prepolymer, polymer, or resin.
    Type: Grant
    Filed: March 21, 2007
    Date of Patent: January 18, 2011
    Assignee: Milliken & Company
    Inventors: Jusong Xia, Zhaolin Zhou, Kirkland W. Vogt, Philip G. Harris
  • Patent number: 7858539
    Abstract: Provided herein are processes for topically applying an antimicrobial finish to a textile substrate, such as a yarn, a fabric, a composite, or an assembled article (for example, a garment). Specifically, the antimicrobial finish is based on hindered amine compounds that are applied in an aqueous bath (such as a commercial or home laundry setting), using the factors of pH and compound solubility to promote the formation of a durable antimicrobial halamine finish. Advantageously, the antimicrobial finish, which may be applied to fabrics made of any of a variety of fiber types and combinations of fiber types, has been found to be durable to repeated launderings.
    Type: Grant
    Filed: April 9, 2007
    Date of Patent: December 28, 2010
    Assignee: Milliken & Company
    Inventors: Ling Li, Shulong Li, Jeffrey S. Lane
  • Patent number: 7842306
    Abstract: This disclosure relates to wound care devices which are capable of one-way, directional flow of fluids and contaminants away from the wound site to the opposite side of the wound care device, which functions as a fluid reservoir. This fluid transport mechanism generally aids in reducing wound maceration by removing excess fluid, and potentially even bacteria, and is carried out without loss of physical integrity of the wound care device itself. In addition to providing a unidirectional fluid transport mechanism, the wound care device may contain a topically applied silver-based antimicrobial finish which provides certain levels of antimicrobial agent to the wound in order to clear infection from the wound site and control bacterial growth in the wound care dressing. Exemplary topical antimicrobial finishes include silver ion-releasing compounds.
    Type: Grant
    Filed: February 3, 2006
    Date of Patent: November 30, 2010
    Assignee: Milliken & Company
    Inventors: T. Andrew Canada, Martin E. Cowan, Kenneth M. Wiencek
  • Patent number: 7825050
    Abstract: A nonwoven composite has a first surface, a second surface, and a thickness extending between the first and second surfaces. The nonwoven composite comprises a plurality of natural fibers, a plurality of binder fibers, and a VOC-absorbing material. The binder fibers are bonded to or interlocked with the natural fibers. The VOC-absorbing material is dispersed within the nonwoven composite in such a manner that the density of the VOC-absorbing material in the nonwoven composite is greatest adjacent to the second surface of the nonwoven composite. A method for producing a nonwoven composite is also described.
    Type: Grant
    Filed: August 3, 2007
    Date of Patent: November 2, 2010
    Assignee: Milliken & Company
    Inventors: David E. Wilfong, Wei Xiao, Gregory J. Thompson, Raymond C. Sturm
  • Patent number: 7824737
    Abstract: Novel synthetic leather articles comprise a substrate and a coating applied to a surface of the substrate. The coating comprises a resin and a polymeric colorant. The polymeric colorant comprises a chromophore and an oligomeric constituent bound to the chromophore. Novel methods for producing synthetic leather articles using polymeric colorants are also provided.
    Type: Grant
    Filed: June 17, 2009
    Date of Patent: November 2, 2010
    Assignee: Milliken & Company
    Inventors: Jusong Xia, Zhaolin Zhou, Chenghua Chen
  • Patent number: 7825048
    Abstract: A puncture resistant composite comprises a first textile layer and a second textile layer, each of which comprises a plurality of yarns or fibers having a tenacity of about 8 or more grams per denier. The layers are stacked so that the upper surface of the second textile layer is adjacent to the lower surface of the first textile layer. At least one of the lower surface of the first textile layer and the upper surface of the second textile layer comprises about 10 wt. % or less, based on the total weight of the textile layer, of a coating comprising a plurality of particles having a diameter of about 20 ?m or less. The coating can also comprise a binder. The composite can also be used in combination with other puncture resistant and/or ballistic resistant materials or components. A process for producing a puncture resistant composite is also provided.
    Type: Grant
    Filed: October 4, 2006
    Date of Patent: November 2, 2010
    Assignee: Milliken & Company
    Inventors: Yunzhang Wang, Thomas E. Mabe
  • Patent number: 7799997
    Abstract: Provided herein are flexible, low friction innerduct structures configured to contain at least one cable within a conduit. The innerduct structures, or conduit inserts, include one or more strip-shaped panels of flexible material that are joined to define at least one channel through which a cable can extend. The innerduct structures preferably are formed from a woven textile fabric having warp yarns that are monofilaments and fill yarns that are an alternating pattern of monofilament yarns and multifilament yarns. Such construction increases the flexibility of the fabric, as compared to previous innerduct fabrics, resulting in a reduction of the pulling force required to draw the cable through the innerduct and into position.
    Type: Grant
    Filed: April 27, 2007
    Date of Patent: September 21, 2010
    Assignee: Milliken & Company
    Inventors: Steven Lee Bedingfield, David Drew Morris, Charles William Prestridge
  • Patent number: 7786031
    Abstract: Flame resistant fabrics of suitable strength and comfort level for use in apparel applications. The fabrics incorporate yarns utilizing specific blends of (A) halogen containing fibers, (B) silica embedded cellulosic fibers and (C) strength imparting synthetic fibers.
    Type: Grant
    Filed: January 26, 2007
    Date of Patent: August 31, 2010
    Assignee: Milliken & Company
    Inventors: Xinggao Fang, Nathan B Emery, James Travis Greer