Abstract: A railroad freight car coupling system utilizing purely mechanical cushioning assemblies at opposed ends of the car. Each cushioning assembly includes an elongated draft gear assembly including two individually operable and axially spaced assemblies for absorbing both buff and draft forces. Each draft gear assembly includes an axially elongated and hollow metal housing with a first open end and a second open end disposed in longitudinally spaced relation relative to each other. The draft gear assembly is provided with first and second spring biased assemblies at opposed open ends of the housing for absorbing, storing and returning energy directed against a railroad freight car with which the draft gear assembly is arranged in operable combination.

Abstract: A mechanism for conjointly operating a plurality of gate assemblies mounted on a hopper car having an elongated car body with sides and ends, and a bottom defining a discharge area comprised of a plurality of discharge openings. Each gate assembly includes a slide door arranged in operable association with one of the discharge openings. The mechanism operates the slide door on all the gates conjointly relative to each other. Methods for controlling the gravitational discharge of material from a hopper car are also disclosed.

Abstract: A railcar draft gear assembly specifically designed to consistently and repeatedly withstand up to about 110,000 ft-lbs of energy imparted thereto while not exceeding a force level of 900,000 lbs. and while having a wedge member of the draft gear assembly travel in an inward axial direction of less than about 4.5 inches relative to an open end of the draft gear.

Abstract: A railcar yoke for a railcar energy absorption/coupling system. The yoke includes a rigid and elongated top wall joined to and axially extending from a back wall toward an open forward end of the yoke along with a rigid and elongated bottom wall joined to and axially extending from said back wall toward the open forward end of the yoke. The top and bottom walls of the yoke are separated by a distance whereby allowing an energy management system to be disposed therebetween. Each of the top and bottom walls of the yoke have two forward-facing stops thereon and which extend in opposed lateral directions from each other. The forward-facing stops on the top wall of the yoke are arranged in a generally coplanar relationship with the two forward-facing stops on the bottom wall of the yoke.

Abstract: A method for influencing gravitational discharge of material from a railcar gate assembly is arranged in material receiving relation relative to a hopper on the railcar. The gate assembly defines a discharge opening and includes a slide gate for controlling the discharge of material from the hopper car. A first portion of the gate assembly is operably disposed above the slide gate and a second portion of the gate assembly is disposed below the slide gate. An adapter is releasably suspended below the discharge opening for influencing the discharge of material from the second portion of the gate assembly.

Abstract: A railcar gate assembly is arranged in material receiving relation relative to a hopper on the railcar and includes a slide gate movable between a closed position and an open position relative to a discharge opening for controlling the discharge of material from the hopper car. From an operational perspective, a first portion of the gate assembly is operably disposed above the slide gate and a second portion of the gate assembly is disposed below the slide gate. A boot adapter is releasably suspended below the discharge opening for influencing the discharge of material from the second portion of the gate assembly. A method for influencing gravitational discharge of material from a railroad hopper car is also disclosed.

Abstract: A railcar draft gear assembly including a housing, a spring sea, a spring and a friction clutch assembly in operable combination relative to each other within the housing. The spring includes a series of axially stacked elastomeric pads arranged between a closed end of the housing and the spring seat. An axially elongated guide rod is endwise passed through the spring seat and elastomeric pads for aligning the pads relative to a longitudinal axis of the draft gear assembly. The guide rod is operably inhibited from axial shifting movements during operation of the draft gear assembly. A related method for assembling the draft gear is also disclosed.

Abstract: A constant contact side bearing assembly for a railcar including a housing with wall structure defining a central axis for the side bearing assembly and a multipiece cap. The cap is arranged in operable combination with the housing and includes a movable first member and a movable second member carried by the first member. A spring resiliently urges the cap members toward railcar body structure. The cap members define cooperating angled surfaces therebetween for urging wall structure on the first member and wall structure on the second member into frictional engagement with the wall structure on the housing in response to a vertical load acting on the friction contacting surface on the cap. An apparatus, carried by the cap members, allow the cap members to horizontally slide relative to each other while limiting vertical separation of the cap members relative to each other during operation of the constant contact side bearing assembly.

Abstract: A friction/elastomeric draft gear having a housing, a spring assembly arranged within the housing, and a friction clutch assembly having a wedge member and defining first sliding friction surface disposed at an angle ? relative to a longitudinal axis of the draft gear and a second friction surface disposed at an angle ? relative to a longitudinal axis of the draft gear. The spring assembly is designed in combination with the angles ? and ? of the first and second friction sliding surfaces relative to the longitudinal axis such that the draft gear consistently and repeatedly withstands between about 100 KJ and 130 KJ of energy imparted at less than three meganewtons over a range of travel of the wedge member in an inward axial direction relative to the draft gear housing not exceeding 120 mm.

Abstract: A railcar draft gear assembly having an axially elongated spring assembly comprised of an axially stacked array of individual spring units and further including cooperating instrumentalities for maintaining the spring assembly generally axially aligned with a longitudinal axis of the railcar draft gear assembly during operation of the draft gear assembly while maintaining the individual spring units in generally aligned relation relative to each other.

Abstract: A railroad car constant contact side bearing assembly including a housing, a top cap arranged for vertical reciprocatory movements relative to the housing, and a spring accommodated in a spring cavity defined by the housing and cap for resiliently urging the top cap into frictional sliding engagement with an underside of a railcar body. At least one of the side bearing housing and cap is formed from a high performance plastic material whereby enhancing the vertical reciprocity of the cap relative to the housing.

Abstract: A constant contact side bearing assembly for a railcar including a housing with wall structure defining a central axis for the side bearing assembly and a multipiece cap. The cap is arranged in operable combination with the housing and includes a movable first member or spring seat and a movable second member or top cap carried by the first member. A spring resiliently urges the cap members toward railcar body structure. The cap members define cooperating angled surfaces therebetween for urging wall structure on the first member and wall structure on the second member into frictional engagement with the wall structure on the housing in response to a vertical load acting on the friction contacting surface on the cap. At least the top cap is structured to establish a coefficient of friction ranging between about 0.4 and about 0.9 with the railcar during operation of the side bearing assembly.

Abstract: A low profile discharge gate assembly having a frame defining a discharge opening and including a gate slidably mounted on the frame for controlling the discharge of commodity through the gate assembly. Structure carried by and extending inwardly from three sides of the frame is arranged beneath a lower surface on the gate and boot flanges defined by the gate assembly frame further restrict the flow of commodity from the gate assembly. Less than 7.5 vertical inches separates a lower surface on the boot flanges from an upper surface on the mounting flanges of the gate assembly frame. An operating shaft assembly selectively controls movement of the gate between open an closed positions. Support structure further enhances rigidity and support for an end frame member through which the gate slidably moves.

Abstract: A low profile discharge gate assembly including a rigid frame defining a generally rectangular discharge opening and a gate slidably mounted on the frame for controlling discharge of commodity from the gate assembly. Structure carried by and extending inwardly from the frame is arranged between a lower surface on the gate and boot flanges defined by the gate assembly frame for restricting the flow of commodity from the gate assembly. A vertical distance of less than 7.5 inches separates the boot flanges from mounting flanges on the gate assembly frame whereby permitting a conventional unloading sled to fit under the gate assembly to discharge commodity therefrom. An operating shaft assembly selectively controls movement of the gate between open and closed positions. A lock assembly is also provided for inhibiting inadvertent movement of the gate from the closed position toward the open position.

Abstract: A railroad freight car brake beam with a strut having a pair of generally parallel and joined side walls disposed to opposite sides of an axis of the strut and having a central hollow portion along with a longitudinally elongated slot adapted to be inclined a predetermined number of degrees from vertical for accommodating an elongated brake lever extending through the strut. Each side wall of the strut defines a bore opening to the hollow center portion and to an exterior of the strut. The bores defined by the strut are aligned relative to each other to accommodate at least a lengthwise portion of a brake lever pivot pin extending through the strut and serving to connect the brake lever to the strut. The aligned bores in the strut also define a pivot axis for the brake lever. The strut further includes a pair of bushings which journal the brake lever pivot pin. One bushing is accommodated in each bore defined by the strut.

Abstract: A method of manufacturing a railroad freight car brake beam strut assembly including the steps of: providing a railroad strut having an elongated slot defined between first and second sides of the strut, with each side of the strut defining a bore opening to the slot and to an exterior of the strut. The bores defined by the strut are aligned relative to each other along an axis. The methodology of the present disclosure further includes the step of: pressing a brake pin bushing into each bore of the strut in a direction extending away from the longitudinal axis of the strut with each brake pin bushing having first and second ends, and wherein a periphery of each bushing has a frusto-conical surface configuration. A railroad freight car strut assembly is also disclosed.

Abstract: A railroad freight car multipiece spring seat assembly including a spring seat, a top plate, and a spring. The spring seat is adapted to operably engage one end of a spring assembly in a railroad freight car draft gear. The top plate is adapted to operably engage with each of a plurality of friction shoes arranged in the railroad freight car draft gear. The spring of the multipiece spring seat assembly is operably disposed between the spring seat and the top plate.