Patents Assigned to Mitsubishi Chemical Engineering Corporation
  • Patent number: 11964446
    Abstract: A continuous production system continuously produces a product from a raw material powder. The system includes a first processor that performs a first process on the raw material powder, a second processor that performs a second process on the powder on which the first process has been performed by the first processor, and a test chamber through which the powder being sent from the first processor to the second processor passes. A cleaner blows gas from an inlet side opening formed in the inner face of a channel connected to the test chamber from the first processor on the downstream side of an inlet side gate valve for opening and closing the channel toward a direction to form a swirling flow along the inner face of the channel.
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: April 23, 2024
    Assignee: MITSUBISHI CHEMICAL ENGINEERING CORPORATION
    Inventors: Akihiro Matsuki, Nobuhiro Tanaka, Katsuhiro Murata, Hironobu Takeda
  • Patent number: 11944590
    Abstract: A continuous manufacturing system continuously manufactures a product from a powder of a raw material. The system includes a first processing device that performs first processing on the powder of the raw material; a second processing device that performs second processing on the powder on which the first processing device has performed the first processing; and an inspection and sorting device including an inspection chamber into which powder sent from the first processing device flows. When a prescribed amount of the powder has accumulated in the inspection chamber, the inspection and sorting device inspects the powder inside the inspection chamber after blocking a path connecting the first processing device to the inspection chamber. When the inspection ends, the inspection and sorting device removes the blocking after discharging the powder from inside the inspection chamber.
    Type: Grant
    Filed: February 22, 2018
    Date of Patent: April 2, 2024
    Assignee: MITSUBISHI CHEMICAL ENGINEERING CORPORATION
    Inventors: Akihiro Matsuki, Nobuhiro Tanaka, Katsuhiro Murata, Hironobu Takeda
  • Patent number: 11675343
    Abstract: A production system for producing products from raw materials by a production process with several steps has a number of production facilities that perform the steps and a control device. The control device determines a control target value by referring to information about group combinations specified in accordance with the relative merits of the manufacturing condition routes followed by respective lots during the production process. The routes are respectively set for a number of groups that are classified on the basis of raw material properties formed of a combination of property items of one or more types of raw materials. The relative merits of the routes are determined on the basis of quality items of the lots, classified for inter-step combinations of groups, which are classified on the basis of manufacturing conditions at the steps.
    Type: Grant
    Filed: March 19, 2019
    Date of Patent: June 13, 2023
    Assignee: Mitsubishi Chemical Engineering Corporation
    Inventors: Kouji Kawano, Akihiro Matsuki
  • Patent number: 11644822
    Abstract: A production system for producing products from raw materials by a production process with several steps has a number of production facilities that perform the steps and a control device. The control device determines a control target value by referring to information about group combinations specified in accordance with the relative merits of the manufacturing condition routes followed by respective lots during the production process. The relative merits are determined on the basis of quality items of the lots, classified for inter-step combinations of groups, which are classified on the basis of manufacturing conditions at the steps.
    Type: Grant
    Filed: March 19, 2019
    Date of Patent: May 9, 2023
    Assignee: Mitsubishi Chemical Engineering Corporation
    Inventors: Kouji Kawano, Akihiro Matsuki
  • Publication number: 20220410027
    Abstract: Provided are a treatment apparatus and a treatment method treating a waste cleaning liquid discharged from a process of producing an electrode of a lithium-ion secondary battery, in which a liquid component and a solid component are efficiently separated from each other, and the liquid component can be sufficiently collected and subjected to volume reduction treatment. The treatment apparatus includes: a stirring tank stirring the waste cleaning liquid; a liquid feed line that takes out the waste cleaning liquid from the stirring tank; and a thin film evaporator evaporating a cleaning liquid in the waste cleaning liquid to separate the solid component. Then, in the treatment method, the waste cleaning liquid is stirred in the stirring tank, the waste cleaning liquid is supplied to the thin film evaporator in a state in which the solid component is diffused, and the cleaning liquid in the waste cleaning liquid is evaporated.
    Type: Application
    Filed: September 29, 2020
    Publication date: December 29, 2022
    Applicants: MITSUBISHI CHEMICAL ENGINEERING CORPORATION, LG Energy Solution Nanjing Co., Ltd.
    Inventors: Takahiro TAMURA, Yotaro NISHIJIMA, Yuan TANG, Nanri FANG
  • Patent number: 11007454
    Abstract: A distillation apparatus is capable of regenerating spent NMP from an on-site process for lithium ion battery electrodes. The distillation apparatus has a raw material tank, a side-cut distillation column, and a product tank. The distillation column has a top portion where a liquid to be treated is separated into a high-concentration NMP and water containing light-boiling components, a bottom portion where refluxed liquid in the distillation column is further distilled to separate the refluxed liquid into a high-purity NMP and the high-concentration NMP containing high-boiling components, and a mid-stage portion from which the high-purity NMP is withdrawn as side-cut vapor. The distillation column has, at a rear stage, a condenser for condensing the high-purity NMP withdrawn as the side-cut vapor, and a flow controller for regulating an amount of a liquid of the high-purity NMP withdrawn from the condenser to the product tank.
    Type: Grant
    Filed: March 30, 2017
    Date of Patent: May 18, 2021
    Assignee: MITSUBISHI CHEMICAL ENGINEERING CORPORATION
    Inventors: Takahiro Tamura, Hisataka Takeda, Kaori Kudou
  • Patent number: 10947064
    Abstract: An object of the present invention is to provide a technique in which deposition of powder during pneumatic transport can be inhibited by a pipe body having a simple structure. The present invention is a pipe for transporting powder including a transport path which has a portion formed by a curved pipe and through which pneumatically transported powder passes, and a blowing path through which a gas is blown into the transport path from an opening formed on an inner circumferential surface of the curved pipe, in which the blowing path blows the gas in a direction in which the gas blown into the transport path from the opening forms a swirling flow along the inner circumferential surface of the curved pipe.
    Type: Grant
    Filed: February 2, 2018
    Date of Patent: March 16, 2021
    Assignee: MITSUBISHI CHEMICAL ENGINEERING CORPORATION
    Inventors: Nobuhiro Tanaka, Katsuhiro Murata, Tetsuji Imamura, Hironobu Takeda, Tomoyuki Osada
  • Patent number: 10662449
    Abstract: This method for producing a compound uses a continuous tank reactor which is provided with two or more reaction tanks for producing the compound and with a reaction liquid feeding pipe that feeds a reaction liquid from an upstream reaction tank to a downstream reaction tank, said method being characterized in that the Reynold's number of the reaction liquid that flows in the reaction liquid feeding pipe is configured to be 1800-22000. Furthermore, this compound production system is used in said method for producing a compound, and is formed by housing at least one of the reaction tanks in a portable container.
    Type: Grant
    Filed: July 3, 2015
    Date of Patent: May 26, 2020
    Assignees: Mitsubishi Chemical Corporation, Mitsubishi Chemical Engineering Corporation
    Inventors: Makoto Kano, Takamitsu Kariya, Hiroyasu Banba, Tomohiko Mawatari, Takeshi Kato, Tsutomu Hirachi, Keizo Tachibana, Masahiro Kamide, Megumu Morimoto
  • Publication number: 20200155961
    Abstract: The present invention provides a distillation apparatus for NMP which is capable of regenerating a spent NMP recovered from a process for production of an electrode for lithium ion batteries on-site, in which the NMP can be purified in a simple and safe manner irrespective of variation in concentration of water in the raw material or throughput, and a recovery rate of the NMP can be further enhanced.
    Type: Application
    Filed: March 30, 2017
    Publication date: May 21, 2020
    Applicant: MITSUBISHI CHEMICAL ENGINEERING CORPORATION
    Inventors: Takahiro TAMURA, Hisataka TAKEDA, Kaori KUDOU
  • Publication number: 20190390150
    Abstract: Provided are: a biological reaction device that reduces stress and damage visited on microorganisms, etc., in a biological reaction, and enables a biological reaction in which microorganisms, etc., are used to be efficiently and economically performed; and a biological reaction method in which the biological reaction device is used. In order to reduce the stress and damage visited on microorganisms, etc., the amount per minute of a biological culture solution that is extracted from a culture tank and then returned to the culture tank after being admixed with micro-nano-bubbles is set as at least 1% to less than 48% of the biological culture solution accommodated in the culture tank, and the reduction in the dissolved oxygen concentration associated therewith is compensated for by setting the oxygen partial pressure of a gas phase in the upper part of the biological culture solution in the culture tank as at least 0.23 atm to less than 0.
    Type: Application
    Filed: January 19, 2018
    Publication date: December 26, 2019
    Applicant: Mitsubishi Chemical Engineering Corporation
    Inventors: Masamori HIGUCHI, Nobuhide KUNITOMO, Yuichi KOBAYASHI, Kazunori KUMADA, Nobuhiro TANAKA
  • Publication number: 20190263741
    Abstract: The present invention aims at providing a method for producing a high-concentration alcohol from a water-alcohol mixture, in which the overall process is efficient and the present invention relates to a production method of a high-concentration alcohol, including a water adsorption step of adsorbing water of a water-alcohol mixture on an adsorption column to obtain a first concentrated alcohol, a water desorption step of introducing an alcohol to obtain a hydrous alcohol, and a membrane separation step of introducing the hydrous alcohol into a membrane separation unit provided with a membrane composite containing zeolite having an SiO2/Al2O3 molar ratio of 5 to 15 to obtain a second concentrated alcohol.
    Type: Application
    Filed: May 9, 2019
    Publication date: August 29, 2019
    Applicants: MITSUBISHI CHEMICAL CORPORATION, MITSUBISHI CHEMICAL ENGINEERING CORPORATION
    Inventors: Kazuhide MAEDA, Koichi YAMAZAKI, Hiroyuki KAKIUCHI, Takeshi TAHARA, Takahiko TAKEWAKI
  • Patent number: 10329229
    Abstract: The present invention aims at providing a method for producing a high-concentration alcohol from a water-alcohol mixture, in which the overall process is efficient and the present invention relates to a production method of a high-concentration alcohol, including a water adsorption step of adsorbing water of a water-alcohol mixture on an adsorption column to obtain a first concentrated alcohol, a water desorption step of introducing an alcohol to obtain a hydrous alcohol, and a membrane separation step of introducing the hydrous alcohol into a membrane separation unit provided with a membrane composite containing zeolite having an SiO2/Al2O3 molar ratio of 5 to 15 to obtain a second concentrated alcohol.
    Type: Grant
    Filed: March 30, 2017
    Date of Patent: June 25, 2019
    Assignees: MITSUBISHI CHEMICAL CORPORATION, Mitsubishi Chemical Engineering Corporation
    Inventors: Kazuhide Maeda, Koichi Yamazaki, Hiroyuki Kakiuchi, Takeshi Tahara, Takahiko Takewaki
  • Publication number: 20180119186
    Abstract: This method for producing a compound uses a continuous tank reactor which is provided with two or more reaction tanks for producing the compound and with a reaction liquid feeding pipe that feeds a reaction liquid from an upstream reaction tank to a downstream reaction tank, said method being characterized in that the Reynold's number of the reaction liquid that flows in the reaction liquid feeding pipe is configured to be 1800-22000. Furthermore, this compound production system is used in said method for producing a compound, and is formed by housing at least one of the reaction tanks in a portable container.
    Type: Application
    Filed: July 3, 2015
    Publication date: May 3, 2018
    Applicants: Mitsubishi Rayon Co., Ltd., Mitsubishi Chemical Engineering Corporation
    Inventors: Makoto KANO, Takamitsu KARIYA, Hiroyasu BANBA, Tomohiko MAWATARI, Takeshi KATO, Tsutomu HIRACHI, Keizo TACHIBANA, Masahiro KAMIDE, Megumu MORIMOTO
  • Patent number: 9815000
    Abstract: A distillation apparatus for NMP including a first distillation column in which the spent NMP as a liquid to be treated is subjected to distillation; and a second distillation column in which bottoms from the first distillation column are further subjected to distillation, the distillation apparatus being provided with an automatic treatment function including a start-up function, and then a continuous treatment operation of the distillation apparatus being initiated; and an operational mode switching function in which upon the continuous treatment operation, an operational mode of the distillation apparatus being switched again to the circulation operation according to a level of the liquid in the raw material tank or a level of the liquid in the product tank.
    Type: Grant
    Filed: August 27, 2015
    Date of Patent: November 14, 2017
    Assignee: MITSUBISHI CHEMICAL ENGINEERING CORPORATION
    Inventors: Kenyo Miyata, Tomoyuki Kawada, Katsuhiro Katou
  • Publication number: 20170204030
    Abstract: The present invention aims at providing a method for producing a high-concentration alcohol from a water-alcohol mixture, in which the overall process is efficient and the present invention relates to a production method of a high-concentration alcohol, including a water adsorption step of adsorbing water of a water-alcohol mixture on an adsorption column to obtain a first concentrated alcohol, a water desorption step of introducing an alcohol to obtain a hydrous alcohol, and a membrane separation step of introducing the hydrous alcohol into a membrane separation unit provided with a membrane composite containing zeolite having an SiO2/Al2O3 molar ratio of 5 to 15 to obtain a second concentrated alcohol.
    Type: Application
    Filed: March 30, 2017
    Publication date: July 20, 2017
    Applicants: MITSUBISHI CHEMICAL CORPORATION, MITSUBISHI CHEMICAL ENGINEERING CORPORATION
    Inventors: Kazuhide MAEDA, Koichi YAMAZAKI, Hiroyuki KAKIUCHI, Takeshi TAHARA, Takahiko TAKEWAKI
  • Patent number: 7749464
    Abstract: A plate type catalytic reactor in which components of a starting material gas react comprises a plurality of pairs of heat transfer plates, each pair being formed of two sheets of corrugated plates joined to each other and each pair having a plurality of interior heat transfer medium flow passages, that are arranged so that projected surface parts and recessed surface parts of the corrugated plates of adjacent heat transfer plates are opposed to each other and so that the plurality of pairs of corrugated plates placed in contiguous non-contacting relationship define a plurality of catalyst bed regions in which catalyst material is placed, each having an inlet for the flow of starting gas material and an outlet for the egress of reaction product, wherein the direction of flow of the heat transfer medium through the passages is perpendicular to the direction of flow of starting material gas through the plurality of catalyst regions.
    Type: Grant
    Filed: June 1, 2005
    Date of Patent: July 6, 2010
    Assignees: Mitsubishi Chemical Corporation, Mitsubishi Chemical Engineering Corporation
    Inventors: Yasuyuki Sakakura, Youji Kawatani, Teruo Saitou
  • Publication number: 20070007185
    Abstract: The present invention relates to a recycling feed apparatus for thinner which serves for purifying a used thinner recovered from a coating treatment process to control a concentration of impurities in the thinner within an adequate range, and recycling the thinner to the coating treatment process, wherein the concentration of the impurities can be detected at a high accuracy, thereby not only enabling feed of the thinner whose concentration is fully controlled but also enhancing a recovery rate of the thinner.
    Type: Application
    Filed: July 25, 2006
    Publication date: January 11, 2007
    Applicant: MITSUBISHI CHEMICAL ENGINEERING CORPORATION
    Inventors: Yuji Tanaka, Norihiro Takasaki
  • Publication number: 20050226793
    Abstract: A plate type catalytic reactor capable of improving reaction performance and extending the service life of the catalyst by controlling efficiently a temperature profile in a catalyst layer, is presented. A plate type catalytic reactor characterized in that a plurality of pairs of heat transfer plates, each formed of two sheets of corrugated plates joined to each other and each having a plurality of heat transfer medium flow passages, are arranged so that projected surface parts and recessed surface parts of the corrugated plates of adjacent heat transfer plates are opposed to each other to form a catalyst layer, wherein a circular or elliptic arc shape formed in the corrugated palates may be changed to increase the thickness of the catalyst layer from the inlet toward the outlet for a starting material gas fed to the catalyst layer.
    Type: Application
    Filed: June 1, 2005
    Publication date: October 13, 2005
    Applicants: MITSUBISHI CHEMICAL CORPORATION, MITSUBISHI CHEMICAL ENGINEERING CORPORATION
    Inventors: Yasuyuki Sakakura, Youji Kawatani, Teruo Saitou
  • Publication number: 20040227955
    Abstract: There are provided a thickness-measuring method and apparatus capable of measuring thicknesses of respective layers of a multilayer thin film used in functional resin films or information electronic materials at a still higher accuracy and instantaneously, which are also applicable to a sample in production line non-destruct. In the thickness-measuring method for the multilayer thin film, a reflected or transmitted light obtained by irradiating a white light onto a sample (7) having the multilayer thin film is spectrally dispersed to obtain a spectrum thereof; and the obtained spectrum is transformed into a frequency signal which is then subjected to wavelet processing to remove components other than coherence signals from the frequency signal, and then the resultant signal is subjected to frequency analysis to detect the thicknesses of layers of the thin film.
    Type: Application
    Filed: April 8, 2004
    Publication date: November 18, 2004
    Applicant: Mitsubishi Chemical Engineering Corporation
    Inventors: Shigeki Kudou, Kouji Eki, Eita Mure