Patents Assigned to Mitsubishi Heavy Industries Plastic Technology Co., Ltd.
-
Patent number: 8366438Abstract: In a mold clamping device including a fixed platen, a movable platen, a plurality of tie bars, and mold clamping half nuts, a pair of additional half members which is restricted in the axial direction of the tie bar and moves in an opening/closing direction of the half nuts relative to the mold clamping half nuts is further provided, and when the mold clamping half nuts are closed and mated with the screw or the ring groove of the tie bar, the additional half members are closed to hold the tie bar so that play at mated parts is removed or cancelled by fixation.Type: GrantFiled: April 9, 2008Date of Patent: February 5, 2013Assignee: Mitsubishi Heavy Industries Plastic Technology Co., Ltd.Inventors: Naoki Kato, Toshihiko Kariya
-
Patent number: 8360766Abstract: An injection molding machine is provided with a mold forming a cavity into which a resin is injected, a liquid supplying device which supplies a liquid continuously to an internal flow channel of the mold during a preparation period prior to injection of the resin and an injection period in which the resin after the preparation period is injected, an electricity supplying device which supplies electricity to an electric heater arranged on the mold at least during a part of the preparation period, thereby heating the mold, and a controller which carries out a predetermined procedure for making different a temperature of a liquid in the internal flow channel between the preparation period and the injection period.Type: GrantFiled: August 5, 2009Date of Patent: January 29, 2013Assignee: Mitsubishi Heavy Industries Plastic Technology Co., Ltd.Inventors: Toshihiko Kariya, Satoshi Miyagawa, Naoki Toda, Gen Hamada, Michitaka Hattori
-
Publication number: 20130001817Abstract: A method for manufacturing a fiber-reinforced composite material of the present invention includes: the step (a) of placing a non-woven fabric N made of a reinforcement fiber in a movable mold 12; and the step (b) of moving the movable mold 12 toward a fixed mold 11 to close the mold and then injecting a thermoplastic resin into the mold to obtain a molded article formed of the non-woven fabric N and the thermoplastic resin. The mechanical strength of the obtained fiber-reinforced composite material can be enhanced by applying an injection compression molding process as the injection molding process in the step (b).Type: ApplicationFiled: March 25, 2011Publication date: January 3, 2013Applicant: MITSUBISHI HEAVY INDUSTRIES PLASTIC TECHNOLOGY CO., LTD.Inventors: Masahiro Bessho, Shiki Matsuo, Wataru Nishimura, Toshihiko Kariya, Naoki Toda
-
Patent number: 8328547Abstract: An injection foam molding machine according to the present invention includes: a clamping unit that moves a movable die plate 3 relative to a fixed die plate 2 to clamp the die plates; a fixed side mold attached to the fixed die plate 2; a movable side mold attached to the movable die plate 3; a plurality of drive units 50 that widen an interval between both of the die plates 2 and 3; and a die-plate-interval adjusting unit 60 that adjusts a distance over which the movable die plate 3 is moved by the drive units 50, and when a molten foam resin is foamed, an inner-side interval within the mold cavity is determined, and thus an accurate molded product can be obtained.Type: GrantFiled: January 24, 2008Date of Patent: December 11, 2012Assignee: Mitsubishi Heavy Industries Plastic Technology Co., Ltd.Inventors: Saburo Fujita, Yasuaki Ozeki
-
Patent number: 8318061Abstract: In a mold temperature control circuit of an injection molding device, such a molding cycle is repeated that, prior to injection of a resin, a heating-use medium is returned to molds and heated to a temperature suitable for resin injection, after injection of the resin, the heating-use medium is switched to a cooling-use medium, thereby the cooling-use medium is returned to the molds and cooling is conducted to give a temperature equal to or lower than a temperature at which the resin is solidified.Type: GrantFiled: June 29, 2009Date of Patent: November 27, 2012Assignee: Mitsubishi Heavy Industries Plastic Technology Co., Ltd.Inventors: Michitaka Hattori, Satoshi Imaeda, Toshihiko Kariya
-
Publication number: 20120286451Abstract: The injection molding method for injecting a resin into a cavity formed within a mold is provided with a heating step in which the temperature of a cavity surface forming the cavity of the mold is heated to a temperature equal to or higher than a heat distortion temperature of the resin and an injection step in which after the heating step, during a decrease in temperature of the cavity surface of the mold, the resin is injected into the cavity.Type: ApplicationFiled: March 18, 2010Publication date: November 15, 2012Applicant: MITSUBISHI HEAVY INDUSTRIES PLASTIC TECHNOLOGY CO., LTDInventors: Naoki Toda, Satoshi Imaeda, Toshihiko Kariya, Takeshi Yamaguchi
-
Publication number: 20120241125Abstract: The injection molding device of the present invention is provided with a supply pipe which supplies a heat medium to a mold, a discharge pipe which discharges the heat medium from the mold, a mold temperature adjustor to which the supply pipe and the discharge pipe are connected to adjust the temperature of the mold, and a discharge rate adjusting unit which is provided with a variable flow control valve installed on the discharge pipe to adjust a flow rate of the heat medium, a discharge pipe variable flow control valve bypass pipe for bypassing the variable flow control valve and a discharge pipe bypass on-off valve installed on the bypass pipe to change a flow rate of the heat medium and which is installed at a position upstream from the mold temperature adjustor on the discharge pipe.Type: ApplicationFiled: April 21, 2010Publication date: September 27, 2012Applicant: MITSUBISHI HEAVY INDUSTRIES PLASTIC TECHNOLOGY CO., LTD.Inventors: Michitaka Hattori, Satoshi Imaeda, Toshihiko Kariya
-
Publication number: 20120211921Abstract: The resin injection molding method of the present invention is a method for molding resins inside a cavity formed within a mold. The method comprises injecting resins into the cavity through a plurality of paths installed so as to be openable and closable and optionally maintaining the resin inside the cavity at a pressure; closing each of the plurality of paths such that the resins injected from each path converge, there being a time difference between when a first path and a second path of the plurality of paths are closed; and solidifying at least the resin which is injected from the path closed earliest with a crystallinity greater than or equal to a predetermined crystallinity degree.Type: ApplicationFiled: April 7, 2010Publication date: August 23, 2012Applicant: MITSUBISHI HEAVY INDUSTRIES PLASTIC TECHNOLOGY CO., LTD.Inventors: Naoki Toda, Satoshi Imaeda, Takeshi Yamaguchi, Toshihiko Kariya
-
Publication number: 20120119403Abstract: The molding method is composed of a primary injection molding step for molding a transparent resin at a first mold (6B) and a secondary injection molding step for molding a foamable resin between the molded transparent resin and a second mold (4).Type: ApplicationFiled: December 17, 2009Publication date: May 17, 2012Applicant: Mitsubishi Heavy Industries Plastic Technology Co., Ltd.Inventor: Toshihiko Kariya
-
Patent number: 8163218Abstract: In an injection molding machine for two-material molding including two sets of injection units 11, 12 that plasticize different resin materials and injection-fill the materials, a mold clamping unit is a hydraulic mold clamping unit that mold-clamps three sets of die plates 2, 3, 9 simultaneously, a movable die plate opening and closing unit 14 is a movable die plate opening and closing unit driven by an electric motor, a rotational die plate opening and closing unit 15 is a rotational die plate opening and closing unit 14 driven by an electric motor, and a rotating unit for the rotational die plate 9 is a rotation driving unit driven by an electric motor attached to a reversal pedestal 7.Type: GrantFiled: March 25, 2008Date of Patent: April 24, 2012Assignee: Mitsubishi Heavy Industries Plastic Technology Co., Ltd.Inventors: Naoki Kato, Hiroto Matsushita, Yasuo Okochi, Yasuaki Ozeki, Masamitsu Saji, Toshihiko Kariya
-
Publication number: 20120087999Abstract: It is an object to prevent dies from interfering with each other when the dies are closed and effectively prevent overshoot of cavity temperature while efficiently performing heating of the dies. In an injection molding machine for two-material molding including two sets of a first injecting unit and a second injecting unit that respectively plasticize different resin materials and inject and fill the resin materials, prior to performing injection molding on the first injecting unit side on a secondary side, after injection molding on the second injecting unit side on a primary side, heating of the dies is started before 180-degree rotation of a rotary die plate is completed. After the start of heating, until the 180-degree rotation of the rotary die plate is completed, i.e., die closing is performed, die temperatures are maintained within a temperature range set higher than die temperatures during the heating start and lower than die temperatures during injection.Type: ApplicationFiled: December 7, 2009Publication date: April 12, 2012Applicant: MITSUBISHI HEAVY INDUSTRIES PLASTIC TECHNOLOGY CO., LTD.Inventors: Satoshi Miyagawa, Naoki Kato, Yasuaki Ozeki, Hiroto Matsushita, Masamitsu Saji, Yasuo Okochi, Toshihiko Kariya, Koji Kubota
-
Patent number: 8043538Abstract: In a mold temperature control circuit of an injection molding device, such a molding cycle is repeated that, prior to injection of a resin, a heating-use medium is returned to molds and heated to a temperature suitable for resin injection, after injection of the resin, the heating-use medium is switched to a cooling-use medium, thereby the cooling-use medium is returned to the molds and cooling is conducted to give a temperature equal to or lower than a temperature at which the resin is solidified.Type: GrantFiled: June 29, 2009Date of Patent: October 25, 2011Assignee: Mitsubishi Heavy Industries Plastic Technology Co., Ltd.Inventors: Michitaka Hattori, Satoshi Imaeda, Toshihiko Kariya
-
Patent number: 8043537Abstract: There are provided an injection molding system, a computer program, a method of injection molding, and an injection molding machine capable of performing precise temperature control of a mold even when there is a delay in temperature increase of the mold in heat supply with a heating medium. The temperature control is performed so that temperatures of a fixed mold and a movable mold are maintained between an upper limit TU and a lower limit TL of a predetermined temperature range after start of injection of resin during an injection molding cycle. The temperature control of the fixed mold and the movable mold is performed only by switching ON/OFF supply of the heating medium, and cooling with a cooling medium is not performed.Type: GrantFiled: October 31, 2007Date of Patent: October 25, 2011Assignee: Mitsubishi Heavy Industries Plastics Technology Co., Ltd.Inventors: Yoshio Shikase, Michitaka Hattori, Shigeru Nozaki, Satoshi Imaeda, Toshihiko Kariya
-
Publication number: 20110210461Abstract: An injection molding device is provided with a mold, an injection unit equipped with an injection screw that is displaceably configured such that a molten resin is filled into a cavity by forward movement to perform plural injection operations including at least a filling operation and a pressure keeping operation by displacing the injection screw, a position sensor for detecting the position of the injection screw, a temperature sensor capable of measuring the temperature of the vicinity of the cavity of the mold, a temperature adjustment unit capable of adjusting the temperature of the mold by heating or cooling the mold, a control unit for controlling the displacement of the injection screw and the temperature of the mold and determining plural switching timings of the injection operations on the basis of the position of the screw, and a display unit for displaying an image.Type: ApplicationFiled: April 15, 2009Publication date: September 1, 2011Applicant: Mitsubishi Heavy Industries Plastic Technology Co. Ltd.Inventors: Toshihiko Kariya, Michitaka Hattori, Shigeru Nozaki, Satoshi Imaeda
-
Publication number: 20110115120Abstract: In a mold temperature control circuit of an injection molding device, such a molding cycle is repeated that, prior to injection of a resin, a heating-use medium is returned to molds and heated to a temperature suitable for resin injection, after injection of the resin, the heating-use medium is switched to a cooling-use medium, thereby the cooling-use medium is returned to the molds and cooling is conducted to give a temperature equal to or lower than a temperature at which the resin is solidified.Type: ApplicationFiled: June 29, 2009Publication date: May 19, 2011Applicant: Mitsubishi Heavy Industries Plastic Technology Co. Ltd.Inventors: Michitaka Hattori, Satoshi Imaeda, Toshihiko Kariya
-
Publication number: 20110052742Abstract: There is provided a mold clamping apparatus that can prevent a molding material from spouting from a split surface of a mold even if in-cavity resin pressure causes offset of a mold opening force, and can extend the life of the mold. The mold clamping apparatus includes a control device that estimates a mold opening force by mold internal pressure for molding with mold internal pressure being asymmetrical with respect to a center of a mold block, determines a mold clamping hydraulic value applied to each time bar correspondingly to the estimated mold opening force, and distributes hydraulic pressure supplied to each tie bar so that the determined mold clamping hydraulic value is reached.Type: ApplicationFiled: March 17, 2009Publication date: March 3, 2011Applicants: MITSUBISHI HEAVY INDUSTRIES, LTD., MITSUBISHI HEAVY INDUSTRIES PLASTIC TECHNOLOGY CO., LTD.Inventors: Kazunori Kuga, Takashi Mizuno, Toshihiko Kariya, Nobuhiro Uchida, Koji Suzuki
-
Publication number: 20110049762Abstract: An injection molding machine is provided with a mold forming a cavity into which a resin is injected, a liquid supplying device which supplies a liquid continuously to an internal flow channel of the mold during a preparation period prior to injection of the resin and an injection period in which the resin after the preparation period is injected, an electricity supplying device which supplies electricity to an electric heater arranged on the mold at least during a part of the preparation period, thereby heating the mold, and a controller which carries out a predetermined procedure for making different a temperature of a liquid in the internal flow channel between the preparation period and the injection period.Type: ApplicationFiled: August 5, 2009Publication date: March 3, 2011Applicant: MITSUBISHI HEAVY INDUSTRIES PLASTIC TECHNOLOGY Co., Ltd.Inventors: Toshihiko Kariya, Satoshi Miyagawa, Naoki Toda, Gen Hamada, Michitaka Hattori
-
Publication number: 20100244314Abstract: In an injection molding machine for two-material molding including two sets of injection units 11, 12 that plasticize different resin materials and injection-fill the materials, a mold clamping unit is a hydraulic mold clamping unit that mold-clamps three sets of die plates 2, 3, 9 simultaneously, a movable die plate opening and closing unit 14 is a movable die plate opening and closing unit driven by an electric motor, a rotational die plate opening and closing unit 15 is a rotational die plate opening and closing unit 14 driven by an electric motor, and a rotating unit for the rotational die plate 9 is a rotation driving unit driven by an electric motor attached to a reversal pedestal 7.Type: ApplicationFiled: March 25, 2008Publication date: September 30, 2010Applicant: MITSUBISHI HEAVY INDUSTRIES PLASTIC TECHNOLOGY CO. LTD.Inventors: Naoki Kato, Hiroto Matsushita, Yasuo Okochi, Yasuaki Ozeki, Masamitsu Saji, Toshihiko Kariya
-
Publication number: 20100237525Abstract: An injection foam molding machine according to the present invention includes: a clamping unit that moves a movable die plate 3 relative to a fixed die plate 2 to clamp the die plates; a fixed side mold attached to the fixed die plate 2; a movable side mold attached to the movable die plate 3; a plurality of drive units 50 that widen an interval between both of the die plates 2 and 3; and a die-plate-interval adjusting unit 60 that adjusts a distance over which the movable die plate 3 is moved by the drive units 50, and when a molten foam resin is foamed, an inner-side interval within the mold cavity is determined, and thus an accurate molded product can be obtained.Type: ApplicationFiled: January 24, 2008Publication date: September 23, 2010Applicant: Mitsubishi Heavy Industries Plastic Technology Co., Ltd.Inventors: Saburo Fujita, Yasuaki Ozeki
-
Patent number: 7578666Abstract: Provided is a molding machine system enabling a free setting of execution timings of respective steps in a molding cycle of heating of a mold, injection and pressure holding of a molding material, cooling of the mold, etc. The molding machine system repeating a series of molding cycle comprises three temperature sensors arranged at predetermined places of a mold, a change-over valve unit having a heat medium channel by which heating medium from a heating unit, cooling medium from a cooling unit and pressurized air are changed over to be supplied into and recovered from the mold and a molding control means, provided on the change-over valve unit, having a temperature judging program judging respective detected temperatures of the three temperature sensors to give a judgement result and a timer to give a time set signal.Type: GrantFiled: September 12, 2006Date of Patent: August 25, 2009Assignee: Mitsubishi Heavy Industries Plastic Technology Co., Ltd.Inventors: Toshio Shimoda, Toshifumi Furukawa, Satoshi Imaeda