Abstract: An apparatus and method for positioning and/or aligning a connector between a prosthetic socket and a prosthetic limb. An alignment assembly may have a rotational positioning module and a sliding adjustment unit to position a connector at a natural joint location for a particular patient. The connector may also independently rotate with respect to the sliding adjustment unit to align the connector faces with a set of natural articulation axes of the patient. After the components are positioned and aligned, the components may be fixed together to provide a fixed connector custom fitted to a particular patient.

Abstract: A reinforcement assembly to reinforce a selected site on a body, and methods of making and using such a universal reinforcement assembly. Several embodiments of reinforcement assemblies in accordance with the principles of the invention are well suited to support or reinforce laminated structures. In one embodiment, the reinforcement assembly has a reinforcement member configured to be attached to the selected site on the body and a universal attachment medium separately bonded to the reinforcement member. The reinforcement member may be a plate composed of a molding compound, a high density polymer, or another suitable high-strength material. The universal attachment medium, more specifically, may have a first section bonded to the reinforcement member and a second section extending from the reinforcement member to cover an area of the body substantially surrounding the selected site.

Abstract: An inventive prosthetic ankle for use between a pylon and a prosthetic foot to support a person's weight on the ground comprises an integrally formed, generally C-shaped carbon-fiber composite flexure member having upper, lower and curved legs. The upper leg is connected to a lower end of the pylon, and the lower leg is connected to an upper surface of the prosthetic foot. The curved leg interconnects the upper and lower legs, with the curved leg extending from a forward edge of the upper leg to a forward edge of the lower leg in a rearwardly-facing arc about a medial/lateral axis positioned forward of the pylon. The curved leg is dog-boned to facilitate canting of the pylon with respect to the prosthetic foot in the medial/lateral plane. Also, the curved leg is resilient to resiliently bias the upper and lower legs apart from one another so the legs are positioned in a spaced-apart relationship with respect to one another when the person's weight is off the prosthetic ankle.

Abstract: A pylon includes a first end portion connected to a patient's leg stump and a second end portion connected to a prosthetic foot. The second end portion includes a piston, and the first end portion includes a piston chamber receiving the piston. The second end portion is thus rotatable and axially movable relative to the first end portion about and along a longitudinal axis of the pylon, respectively. The piston chamber encloses a compressible volume of fluid through which substantially all of the patient's weight applied through the patient's leg stump is supported. The compressible volume of fluid is sealed so that it can be pressurized. Also, a torsional spring couples the piston and piston chamber and resists relative rotation between the piston and piston chamber without supporting any substantial portion of the patient's weight applied through the patient's leg stump to the piston. The present invention thus advantageously provides a pylon which is more cushioned and resilient than conventional pylons.

Abstract: A flexible tubular prosthetic pylon is formed by resin impregnated carbon fibers. The wall of the tubular pylon has a uniform thickness over most of its length to make the pylon relatively rigid. However, an annular band of the pylon wall adjacent one end is relatively thin to form a flexible portion at that end. During fitting of the pylon, the end of the pylon opposite the flexible portion is trimmed to a desired length. Since substantially all of the flexure of the pylon occurs in the flexible portion, trimming the opposite end does not affect the flexure characteristics of the pylon. The pylon is made by table rolling layers of pre-impregnated fibers around a mandrel, with a reduced number of layers in a band adjacent one end forming the relatively thin wall. The resulting laminate and mandrel are then placed in a mold having mold surfaces that replicate the outer surface of the pylon.

Abstract: A prosthetic ankle joint includes a first joint structure having a foot attachment plate connecting a pair of spaced apart parallel fins lying in a sagital plane. A second joint structure having a pylon attachment plate is connected to a support block positioned between the fins of the first joint structure. The first and second joint structures are connected to each other by a spherical bearing that allows the joint structures to pivot with respect to each other about three orthogonal axes. The spherical bearing is connected to the first joint structure through an axle that extends through an aperture in the bearing. A rod extending from the bearing is threaded into a bore formed in the support block of the second joint structure. Dorsiflexion and plantar flexion cushions are positioned between the support block and respective surfaces of the first joint structure to resist pivotal dorsiflexal and plantar flexal pivotal movement of the ankle joint.

Abstract: A system for adjusting the angle between a pylon and prosthetic foot in either or both of the medial/lateral plane or the anterior/posterior plane by placing at least one wedge between the pylon and the prosthetic foot. A barrel nut mounted in the lower end of a prosthetic pylon mates with a bolt extending from the prosthetic foot to secure the foot to the pylon. The angle of the barrel nut is adjusted in the anterior/posterior plane so that a threaded bore of the barrel nut is aligned with the bolt as its angle varies according to the angle of the wedge positioned between the pylon and prosthetic foot. For the same reason, the position of the barrel nut in the medial/lateral plane may be adjusted.

Abstract: A prosthetic support pylon is disclosed that is comprised of a tubular inner member being deformable along its longitudinal axis and comprised of a material having a composite stiffness value of between about 30,000 pounds.multidot.inch.sup.2 and about 200,000 pounds.multidot.inch.sup.2 and a tubular outer member over the tubular inner portion. The tubular outer member is comprised of a dampening material which slows the release of the energy produced by the tubular inner member upon return from deformation along its longitudinal axis. The material of the tubular inner member is comprised of a support matrix and of stiffening fibers which are most preferably selected from a group consisting of carbon, graphite, fiberglass, ultra high molecular weight polyethylene and aramid. The support matrix of the tubular inner member is most preferably selected from the group consisting of epoxy, vinyl ester and polyester.

Abstract: A prosthetic foot (10) includes a viscoelastic cantilever spring keel (12) encased in foamed polymer cover (14) shaped to resemble a human foot. The keel (12) includes an attachment flange (16) for connecting the keel to an upper prosthesis at a location generally corresponding to the location of the ankle joint of a human foot. The keel (12) also includes a forefoot portion in the form of a singular beam (22) cantilevered forwardly and diagonally downwardly from the mounting flange (16). The beam (22) is composed of a primary section (50) extending forwardly from the attachment flange (16) and a forward portion (48) having a significantly lower spring rate and, thus, substantially more compliant than the adjacent portions of the beam primary section (50).

Abstract: In a prosthetic foot constructed to store strain energy as the foot reacts to the load of the amputee's body during walking, running, jumping, etc., and then to release the stored energy to create foot lift and thrust which complements the user's natural stride, a monolithic cantilever beam made of a hardened polymer is provided as the keel of the foot with an ankle attachment fitting for connection to a standard upper prosthesis. A flexible foamed polymer is molded about the keel, in the shape of a natural foot, to transfer horizontal loads to the keel and to serve as a cosmetic cover.