Abstract: An expandable liner hanger includes an anchoring element having multiple circumferential ridges that include flow relief grooves which prevent buildup of hydrostatic pressure between the liner hanger and well casing during expansion of the liner hanger. Upon liner hanger expansion the ridges come in high interference with wellbore casing and couple the liner hanger to the wellbore casing. According to another embodiment of the invention, the ridges are formed by a spiral ridge extending along an outer periphery of the hanger thus providing a pressure relief passage for the fluid.

Abstract: An expandable liner hanger includes an anchoring element having multiple circumferential ridges that include flow relief grooves which prevent buildup of hydrostatic pressure between the liner hanger and well casing during expansion of the liner hanger. Upon liner hanger expansion the ridges come in high interference with wellbore casing and couple the liner hanger to the wellbore casing. According to another embodiment of the invention, the ridges are formed by a spiral ridge extending along an outer periphery of the hanger thus providing a pressure relief passage for the fluid.

Abstract: A hydraulic thruster system for providing an axial force. In one embodiment, the system comprises a pump, a motor for driving the pump, and a hydraulic thruster comprising: a cylinder comprising a plurality of cylinder pistons; a shaft comprising a plurality of shaft pistons; a plurality of first pressure chambers; and a plurality of second pressure chambers, wherein the plurality of shaft pistons are positioned inside the cylinder, between the cylinder pistons to form the plurality of first and a second pressure chambers, wherein the shaft further comprises a first fluid passage connected to the pump and to the first pressure chambers, and a second fluid passage connected to the pump and to the second pressure chambers, and wherein the pump may pump fluid into the first pressure chambers and suction fluid from the second pressure chambers providing an axial force between the shaft and the cylinder.

Abstract: A disconnect device for use as part of a downhole assembly in an oil or gas well. In one embodiment, the device comprises a lower receptacle assembly comprising a recess profile; an upper assembly comprising: a shaft comprising a fluid passage, a collet comprising collet fingers, a piston, a cylinder assembly, a pressure chamber disposed radially between the shaft and the cylinder assembly, and a spring, wherein the piston is selectively movable into three positions.

Abstract: A system for sealing a region of open hole gravel pack comprising a sealing patch and an installation tool is described. The sealing patch includes a tubular assembly including two expandable anchor/seals and two low melting temperature alloy elements positioned on outside surface of the tubular assembly above the anchor/seals. The system is deployed in desirable location in the well and the tool is operated to set anchor/seals in interference contact with sand-screen. Then the alloy elements are melted to seal the patch. The anchor/seals serve two purposes: they provide a hanging capacity to support the patch in the well and create a “bridge” preventing the molten alloy from freely flowing through the annulus between the tubular assembly and sand screen and focusing the molten alloy at the anchor/seals to flow in radial direction penetrating through the sand-screen and the surrounding proppant sand creating a complete seal.

Abstract: A method and apparatus for patching damaged areas in a well includes a top and a bottom patching section which include an anchor/sealing member for securing the apparatus within the well. One or more extension patch sections are connected between the top and bottom patch sections. The top and bottom patch elements are placed above and below the damaged area to isolate the damaged area from the exterior flow portion of the well.

Abstract: A casing patch system comprising a base tubular with two anchor/seals coupled to the base tubular and an expansion tool comprising two expansion devices positioned such that upon expansion of the first anchor/seal, the second expansion device engages the second anchor/seal, which allows reduction of the expansion forces due to sequential expansion and reduces the length of the displacement necessary for setting the casing patch, eliminating the need for resetting the thruster, which allows deployment and setting of the casing patch on a wireline. In another embodiment, the expansion device comprises two swages coupled to a shaft at a distance between them approximately equal to the length of the anchor/seal.

Abstract: A casing patch system comprising a base tubular with two anchor/seals coupled to the base tubular and an expansion tool comprising two expansion devices positioned such that upon expansion of the first anchor/seal, the second expansion device engages the second anchor/seal, which allows reduction of the expansion forces due to sequential expansion and reduces the length of the displacement necessary for setting the casing patch, eliminating the need for resetting the thruster, which allows deployment and setting of the casing patch on a wireline. In another embodiment, the expansion device comprises two swages coupled to a shaft at a distance between them approximately equal to the length of the anchor/seal.

Abstract: A casing patch system comprising a base tubular with two anchor/seals coupled to the base tubular and an expansion tool comprising two expansion devices positioned such that upon expansion of the first anchor/seal, the second expansion device engages the second anchor/seal, which allows reduction of the expansion forces due to sequential expansion and reduces the length of the displacement necessary for setting the casing patch, eliminating the need for resetting the thruster, which allows deployment and setting of the casing patch on a wireline. In another embodiment, the expansion device comprises two swages coupled to a shaft at a distance between them approximately equal to the length of the anchor/seal.

Abstract: An expandable liner hanger includes an anchoring element having multiple circumferential ridges that include flow relief grooves which prevent buildup of hydrostatic pressure between the liner hanger and well casing during expansion of the liner hanger. Upon liner hanger expansion the ridges come in high interference with wellbore casing and couple the liner hanger to the wellbore casing. According to another embodiment of the invention, the ridges are formed by a spiral ridge extending along an outer periphery of the hanger thus providing a pressure relief passage for the fluid.

Abstract: A system for sealing a region of open hole gravel pack comprising a sealing patch and an installation tool is described. The sealing patch includes a tubular assembly including two expandable anchor/seals and two low melting temperature alloy elements positioned on outside surface of the tubular assembly above the anchor/seals. The system is deployed in desirable location in the well and the tool is operated to set anchor/seals in interference contact with sand-screen. Then the alloy elements are melted to seal the patch. The anchor/seals serve two purposes: they provide a hanging capacity to support the patch in the well and create a “bridge” preventing the molten alloy from freely flowing through the annulus between the tubular assembly and sand screen and focusing the molten alloy at the anchor/seals to flow in radial direction penetrating through the sand-screen and the surrounding proppant sand creating a complete seal.

Abstract: A device and method for an expandable anchor sleeve. An expandable anchor sleeve may comprise a front-end and a back-end for a wellbore comprising a base casing. The expandable anchor sleeve may further comprise an anchoring element having a conical shape with a front-end radial thickness being larger than a back-end radial thickness, not less than a difference between corresponding radii of maximum and minimum internal diameters of the base casing and providing the anchoring element is in interference contact with the base casing upon radial expansion of the expandable anchor sleeve by an expansion swage propagating in the front-end direction. A method for installation of an expandable anchor sleeve in a well comprising a base casing which may comprise connecting an expandable anchor sleeve to an expansion, deploying the expandable anchor sleeve, activating the expansion device, and removing the expansion device from the well.

Abstract: A casing patch system comprising a base tubular with two anchor/seals coupled to the base tubular and an expansion tool comprising two expansion devices positioned such that upon expansion of the first anchor/seal, the second expansion device engages the second anchor/seal, which allows reduction of the expansion forces due to sequential expansion and reduces the length of the displacement necessary for setting the casing patch, eliminating the need for resetting the thruster, which allows deployment and setting of the casing patch on a wireline. In another embodiment, the expansion device comprises two swages coupled to a shaft at a distance between them approximately equal to the length of the anchor/seal.

Abstract: An apparatus, method, and system for repairing wellbore casing. In one embodiment, an expandable casing patch system for a wellbore includes a casing patch deployment apparatus. The casing patch deployment apparatus includes a shaft having a frontward end and a rearward end as well as a thruster and a main expansion swage disposed on the shaft. The casing patch deployment apparatus also includes an anchor disposed on the shaft. The anchor is disposed frontward of the main expansion swage. In addition, the casing patch deployment apparatus includes a front expansion swage disposed frontward of the anchor and attached to the shaft. The front expansion swage has a diameter less than a diameter of the main expansion swage. The expandable casing patch system also includes an expandable casing patch.

Abstract: An expandable anchor sleeve system for use in a well comprising an expandable anchor sleeve and an expansion device. The sleeve has a sealing element, an anchoring element having a conical shape with the difference between front-end radial thickness and back-end radial thickness being not less than the difference between corresponding radii of maximum and minimum internal diameters of the well casing and a gripping element. The expansion device has a thruster, an expansion swage and a gripping element. The expansion device when actuated expands the sleeve to a set position in the well and disconnects from the sleeve so that the expansion device may be retrieved. The anchor sleeve may be configurable as a frac plug, a caged ball frac plug, a bridge plug or a packer.

Abstract: A device and method for an expandable anchor sleeve. An expandable anchor sleeve may comprise a front-end and a back-end for a wellbore comprising a base casing. The expandable anchor sleeve may further comprise an anchoring element having a conical shape with a front-end radial thickness being larger than a back-end radial thickness, not less than a difference between corresponding radii of maximum and minimum internal diameters of the base casing and providing the anchoring element is in interference contact with the base casing upon radial expansion of the expandable anchor sleeve by an expansion swage propagating in the front-end direction. A method for installation of an expandable anchor sleeve in a well comprising a base casing which may comprise connecting an expandable anchor sleeve to an expansion, deploying the expandable anchor sleeve, activating the expansion device, and removing the expansion device from the well.

Abstract: Disclosed is an expansion assembly and method to expand tubulars. In embodiments, an expansion assembly for disposition in a wellbore includes an expandable tubular and an expansion tool that has a swage and a thruster. In addition, the expansion tool has a front anchor assembly that has a front anchor having an open position providing an anchoring relationship with the internal wall and a closed position providing the front anchor with a diameter less than an internal diameter of the expandable tubular. The front anchor assembly also has a sensor positioned on an opposing side of the front anchor from the expansion swage providing that while the sensor is positioned inside the internal wall the front anchor may be in an open position or in a closed position while upon exit of the sensor from the end portion the sensor brings the front anchor in a permanently closed position.

Abstract: An expansion assembly and method expand tubulars. In one embodiment, an expansion assembly for disposition in a wellbore includes an expandable tubular. The expansion assembly also includes an expansion tool. The expansion tool has an expansion swage and a thruster. In addition, the expansion tool has a front anchor assembly. The front anchor assembly has a front anchor having an open position providing an anchoring relationship with the internal wall and a closed position providing the front anchor with a diameter less than an internal diameter of the expandable tubular. The front anchor assembly also has a sensor positioned on an opposing side of the front anchor from the expansion swage providing that while the sensor is positioned inside the internal wall the front anchor may be in an open position or in a closed position while upon exit of the sensor from the end portion the sensor brings the front anchor in a permanently closed position.

Abstract: A tubular is an expandable compliant anchoring and sealing tubular. In one embodiment, the expandable complaint anchoring and sealing tubular is located on a cladding string, a liner hanger, a packer or a bridge plug. The expandable compliant anchoring and sealing tubular has grooves and protrusions both on external and internal surfaces of the tubular with external protrusions positioned against internal grooves and internal protrusions against external grooves in a radial direction. Upon radial expansion of the expandable compliant anchoring and sealing tubular, the external protrusions may be disposed in high interference contact with the surrounding casing or wellbore providing an anchoring and sealing relationship. This tubular configuration may be used when precise internal diameter of the surrounding casing or wellbore is unknown. The expandable compliant anchoring and sealing tubular may provide dimensional adjustability by bending of the groove spans in a radial direction.

Abstract: A flow activated valve includes an outer body and a piston disposed in an inner cavity of the outer body. The flow activated valve also includes one or more fluid passage exits in the outer body and one or more piston fluid passages in the piston. The one or more fluid passage exits and the one or more piston fluid passages allow fluid flow out of the valve. The flow activated valve also includes a flow restriction member disposed in a piston inner cavity. In addition, the flow activated valve includes a shear member disposed in the outer body, and a bias member disposed in an inner cavity of the outer body. The flow activated valve further includes a position control member disposed in the piston and a sealing member.