Abstract: A sinker cam ring for a circular knitting machine comprises a plurality of sinker cam segments arranged edge-to-edge to form the sinker cam ring, each sinker cam segment defining a portion of a sinker cam track that defines sinker-advancing and sinker-retracting surfaces. Breaks between adjacent sinker cam segments are located in linear portions of at least one of the sinker-advancing surfaces and sinker-retracting surfaces where substantially only frictional forces act on the sinkers, and thus where radial acceleration of the sinkers caused by the cam surfaces is substantially zero. The breaks for a given sinker cam segment can be circumferentially staggered relative to each other.

Abstract: A sinker cam ring for a circular knitting machine comprises a plurality of sinker cam segments arranged edge-to-edge to form the sinker cam ring, each sinker cam segment defining a portion of a sinker cam track that defines sinker-advancing and sinker-retracting surfaces. Breaks between adjacent sinker cam segments are located in linear portions of at least one of the sinker-advancing surfaces and sinker-retracting surfaces where substantially only frictional forces act on the sinkers, and thus where radial acceleration of the sinkers caused by the cam surfaces is substantially zero. The breaks for a given sinker cam segment can be circumferentially staggered relative to each other.

Abstract: A break-away mount for mounting a fabric scanner to the central support shaft in a circular knitting machine. The mount normally fixes the scanner in a stationary position on the end of a mounting arm of the mount, but if sufficient force is exerted on the scanner in the direction of movement of the fabric, the mount breaks away and allows the scanner to rotate about the support shaft so that the scanner can move along with the fabric. If the amount of such rotational movement exceeds a predefined value, then the break-away mount also releases the mounting arm so that the mounting arm can pivot about a non-vertical axis to allow the scanner to descend with the descending fabric tube. By detecting the breaking away of the mount, the knitting machine can be stopped in time to prevent damage to the scanner and mount.

Abstract: A support chassis for a circular knitting machine includes a frame assembly having a leg assembly and a horizontal bed plate supported by the leg assembly, a support connected to the frame assembly, and a horizontal ring assembly entirely supported by the support in unbalanced cantilever fashion. The support may include a riser assembly and an extension assembly connected to the riser assembly. The extension assembly may be unbalanced about the riser assembly and extend away from the riser assembly in unbalanced cantilever fashion. The support may be connected to the leg assembly independently of the bed plate.

Abstract: A jacquard pattern, weft knitted spacer fabric is knitted on a double jersey circular knitting machine having a rotatable needle cylinder and needle dial. The cylinder and dial of the machine are adjusted to knit in an interlock gating mode in which the cylinder and dial needles reciprocate between welt, tuck and knit positions respectively in substantially common planes. A jacquard pattern layer is weft knitted on the needle cylinder, a plain layer is weft knitting on the needle dial, and the two layers are coupled together with spacer yarn connected in each layer on alternate needles of the cylinder or dial, as the case may be, traveling to the tuck position for capturing the spacer yarn, thereby to hook the spacer yarn about the necks of cooperating stitches of the weft knitted layers.

Abstract: A circular knitting machine has sinkers arranged for radially reciprocating around an upper portion of a cylinder, and latch needles arranged around the upper portion's perimeter for reciprocating along the axis of the cylinder. Selected ones of the needles draw down a lay-in yarn while the sinkers between the selected needles remain in a pushed forward position, so that the lay-in yarn overrides the nibs of the sinkers. In a preferred embodiment, each forth needle, and only each fourth needle, is selected to draw down a lay-in yarn, and four sinkers are positioned between each adjacent pair of the selected needles so that the lay-in yarn overrides four nibs between each draw down. The selected and non-selected needles engage jersey yarns at other knitting stations. This circular knitting machine can be adapted from existing knitting machines.

Abstract: An apparatus for detecting broken hooks of needles in a knitting machine having first and second cam faces defining a cam for slidably receiving needle butts. The cam includes a raising cam portion, a stitch cam portion, and a welt cam portion in which tension forces between yarn loops and hooks bias the butts of intact needles against the first cam face. The detector has a detector butt raising segment wherein the second cam face in the welt cam portion is inclined away from the second cam face at the stitch position for urging butts toward the first cam face. A detector butt lowering segment follows the detector butt raising segment, in which the first cam face urges the butts toward the second cam face. A recess segment follows the butt lowering segment.

Abstract: A readily replaceable restricting member is within an annular receiving channel that is defined by a cylindrical portion of a circular knitting machine, and the restricting member is operative to restrict at least upward or downward movement of the sinkers of the circular knitting machine. The sinkers are operative for reciprocating radially relative to the cylindrical portion and the restricting member such that sliding contact is defined between the sinkers and the biased restricting member. In accordance with several of the embodiments of the present invention, each of the sinkers comprises an upper nib and a lower nib, a radially extending slot is defined between the upper nib and the lower nib, and the slot is open at the leading edge of the sinker.

Abstract: Apparatus for detecting broken hooks of needles in a knitting machine having first and second cam faces defining a cam for slidably receiving needle butts. The cam includes a raising cam portion, a stitch cam portion, and a gate cam portion in which tension forces between yarn loops and hooks bias the butts of intact needles against the first cam face. The detector has a detector butt raising segment wherein the second cam face in the gate cam portion is inclined away from the second cam face at the stitch position for urging butts toward the first cam face. A detector butt lowering segment follows the detector butt raising segment, in which the first cam face urges the butts toward the second cam face. A recess segment follows the butt lowering segment.

Abstract: A durable cylinder assembly for a circular knitting machine is described. The cylinder assembly includes a cylinder body including an upper face and an outer cylindrical face and having a plurality of spaced-apart, substantially radial slots. A plurality of first inserts are positioned within the slots and extend outwardly therefrom to define a series of needle-receiving channels. The first inserts are angled to define first and second legs. The first leg of each first insert is positioned within one of the slots and the second leg extends across the upper face of the cylinder body to define a bearing surface for reciprocating elements of the knitting machine, e.g. the sinkers and/or needles. The second legs are spaced apart from each other to define passages therebetween. A plurality of second substantially T-shaped inserts is provided with the stem of each insert extending within one of the passages formed by the first inserts.

Abstract: A durable cylinder assembly for a circular knitting machine is described. The cylinder assembly includes a cylinder body having an outer cylindrical face and an upper face including a plurality of spaced-apart substantially radial channels. A shaped circumferential indentation circumscribes an upper end of the outer cylindrical face, and a hardened circular band is matingly engaged with the indentation to define a durable bearing surface for reciprocating elements the knitting machine, e.g. the sinkers and/or needles. The hardened band is preferably formed of heat treated metal and has a discontinuous circumference defined by a single cut, which is preferably single or double biased. The indentation provided in the cylinder body is desirably in the form a right angle, and the band preferably has a rectangular cross-sectional configuration so as to mate securely with the indentation.

Abstract: A sinker having a sinker body and a butt for engaging a sinker cam. Upper and lower nibs protrude from the sinker body. A first throat is defined between the upper and lower nibs for receiving a yarn. First, second and third knitting platforms are defined by the sinker body beneath the lower nib. A second throat is defined by the lower nib and the second and third knitting platforms for controlling a yarn loop. The second platform may be closer to the first throat than the first platform, and the third platform may be closer to the first throat than the second platform. This progressive displacement of the second and third knitting platforms provides for quick rolling over of a needle latch due to the resultant elevated position of the yarn loop on the needle shaft at desired prints in the knitting operation. This advantage reduces dropped stitches, enables use of a shorter needle latch length while maintaining a desired stitch length at the tie-in, and facilitates higher machine operating speeds.

Abstract: A process and apparatus for producing knitted cut-pile fabric on a conventional circular knitting machine having a cylinder containing conventional latch needles and a dial containing dial elements each having a hook, a yarn cutting edge spaced from the hook and a yarn supporting surface extending therebetween, each dial element being radially movable between adjacent cylinder needles. Body yarn is progressively fed to the cylinder needles and pile yarn is progressively fed to the needles and the dial elements, the needles and dial elements being manipulated to form stitches of body yarn on the needles, to associate the pile yarn in the stitches and form pile loops on the dial elements, and to cast-off the needles the associated stitches and pile yarn to anchor the pile yarn in the stitches.

Abstract: A process and apparatus for producing knitted cut-pile fabric on a conventional circular knitting machine having a cylinder containing conventional latch needles and a dial containing dial elements each having a hook, a yarn cutting edge spaced from the hook and a yarn supporting surface extending therebetween, each dial element being radially movable between adjacent cylinder needles. Body yarn is progressively fed to the cylinder needles and pile yarn is progressively fed to the needles and the dial elements, the needles and dial elements being manipulated to form stitches of body yarn on the needles, to associate the pile yarn in the stitches and form pile loops on the dial elements, and to cast-off the needles the associated stitches and pile yarn to anchor the pile yarn in the stitches.