Patents Assigned to MORIMURA SOFC TECHNOLOGY CO., LTD.
  • Patent number: 11735758
    Abstract: A method of manufacturing a solid oxide fuel cell stack, including alternately disposing a plurality of single fuel cells, and a plurality of interconnectors disposed alternately and holding the alternately disposed plurality of single fuel cells and plurality of interconnectors between a pair of end members, forming a space between a first end member and a first interconnector, disposing a junction member composed of an elastic member and an electrically conductive member in the space, and urging a portion of an electrically conductive member and another portion of the electrically member against the first end member and the first interconnector so that a total thickness of the portion of the electrically conductive member, the another portion of the electrically conductive member, and the elastic member prior to being disposed in the space between the first end member and the first interconnector is greater than a height of the space.
    Type: Grant
    Filed: September 27, 2021
    Date of Patent: August 22, 2023
    Assignee: MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Tetsuya Morikawa, Nobuyuki Hotta
  • Patent number: 11462759
    Abstract: A composite including an electrolyte layer containing solid oxide, and at least one electrode selected from a cathode disposed on one side of the electrolyte layer in a first direction and an anode disposed on the other side of the electrolyte layer in the first direction. Either one of two surfaces of the composite located on opposite sides in the first direction satisfies a first requirement that, as viewed in the first direction, a curvature determined on the basis of any three points juxtaposed at intervals of 5 mm is less than 0.0013 (l/mm) and that, as viewed in a second direction perpendicular to the first direction, the curvature is the reciprocal of the radius of an imaginary circle passing through the any three points.
    Type: Grant
    Filed: January 18, 2019
    Date of Patent: October 4, 2022
    Assignee: MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Hideki Nishiwaki, Nobuyuki Hotta, Tetsuo Suehiro, Hiroshi Sumi
  • Patent number: 11394039
    Abstract: An electrochemical reaction unit includes a unit cell including an electrolyte layer, and a cathode and an anode which face each other in a first direction with the electrolyte layer intervening therebetween, and one or a plurality of structural members. The electrochemical reaction unit further includes a glass seal member which contains glass and is in contact with two members facing each other in the first direction, the two members being selected from the unit cell and the one or the plurality of structural members. The glass seal member contains a plurality of crystal grains each having a ratio of a vertical dimension in the first direction to a horizontal dimension in a second direction orthogonal to the first direction of 1.5 or more.
    Type: Grant
    Filed: November 22, 2017
    Date of Patent: July 19, 2022
    Assignee: MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Yoshiaki Sato, Ryoji Tanimura, Kenta Eguchi, Makoto Kuribayashi
  • Patent number: 11394036
    Abstract: A fuel cell electricity generation unit including a unit cell including an electrolyte layer containing a solid oxide, and a cathode and an anode which face each other with the electrolyte layer intervening therebetween; an electrically conductive current collecting member disposed on the cathode side of the unit cell; an electrically conductive coating which covers the surface of the current collecting member; and an electrically conductive bonding layer which bonds the cathode to the current collecting member covered with the coating, wherein the following relationship is satisfied: the porosity of the coating<the porosity of the bonding layer<the porosity of the cathode.
    Type: Grant
    Filed: November 10, 2016
    Date of Patent: July 19, 2022
    Assignee: MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventor: Makoto Kuribayashi
  • Patent number: 11316176
    Abstract: To prevent a reduction in the performance of a unit cell due to a gas shortage in a cathode chamber. An electrochemical reaction unit includes a unit cell, a cathode-side member, and an anode-side member. The electrochemical reaction unit satisfies the following condition on at least one of supply and discharge sides of the cathode chamber. Condition: the distance between the midpoint between opposite end points of a cathode-side opening group including an opening of a cathode-side communication channel and the midpoint (specific point) between opposite end points of an anode-side supply opening group including an opening of an anode-side supply communication channel in a direction parallel to an inner circumferential surface of a cathode chamber hole is shorter than the distance between the centroid of a cathode-side gas channel hole and the specific point in the direction parallel to the inner circumferential surface of the cathode chamber hole.
    Type: Grant
    Filed: November 6, 2017
    Date of Patent: April 26, 2022
    Assignee: MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Yuki Ota, Takafumi Shichida, Kenta Manabe
  • Patent number: 11289727
    Abstract: An electrochemical reaction unit including a unit cell including an electrolyte layer, and a cathode and an anode that face each other in a first direction with the electrolyte layer intervening therebetween; and a felt member containing a ceramic material or a metal and a silica component. The felt member includes both a first crystal structure and a second crystal structure, which is an SiO2 crystal structure. Also disclosed is an electrochemical reaction cell stack including a plurality of electrochemical reaction units disposed in the first direction, at least one of the electrochemical reaction units being the above-described unit. Yet further disclosed is a method for producing the electrochemical reaction unit.
    Type: Grant
    Filed: January 31, 2018
    Date of Patent: March 29, 2022
    Assignee: MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Satoru Ishida, Tatsuya Ono
  • Patent number: 11233250
    Abstract: An electrochemical reaction unit including a unit cell, a cathode-side member, and an anode-side member. The sum La of the distance Lai between a virtual straight line representing a center position of the unit cell and the midpoint between opposite end points of a cathode-side supply opening group and the distance Lao between the virtual straight line and the midpoint between opposite end points of a cathode-side discharge opening group is smaller than the sum Lf of the distance Lfi between the virtual straight line and the midpoint between opposite end points of an anode-side supply opening group including an opening of an anode-side supply communication channel and the distance Lfo between the virtual straight line and the midpoint between opposite end points of an anode-side discharge opening group including an opening of an anode-side discharge communication channel.
    Type: Grant
    Filed: December 7, 2017
    Date of Patent: January 25, 2022
    Assignee: MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Takafumi Shichida, Yuki Ota
  • Publication number: 20220013801
    Abstract: A method of manufacturing a solid oxide fuel cell stack, including alternately disposing a plurality of single fuel cells, and a plurality of interconnectors disposed alternately and holding the alternately disposed plurality of single fuel cells and plurality of interconnectors between a pair of end members, forming a space between a first end member and a first interconnector, disposing a junction member composed of an elastic member and an electrically conductive member in the space, and urging a portion of an electrically conductive member and another portion of the electrically member against the first end member and the first interconnector so that a total thickness of the portion of the electrically conductive member, the another portion of the electrically conductive member, and the elastic member prior to being disposed in the space between the first end member and the first interconnector is greater than a height of the space.
    Type: Application
    Filed: September 27, 2021
    Publication date: January 13, 2022
    Applicant: MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Tetsuya MORIKAWA, Nobuyuki HOTTA
  • Patent number: 11223060
    Abstract: An electrochemical reaction single cell including an electrolyte layer containing Zr and at least one of Y, Sc, and Ca, an anode disposed on one side of the electrolyte layer, a cathode containing Sr and Co and disposed on the other side of the electrolyte layer, and an intermediate layer disposed between the electrolyte layer and the cathode. In the electrochemical reaction single cell, an SrZrO3 integrated value calculated by a predetermined method is 600 to 10,300. Also disclosed is an electrochemical reaction cell stack including a plurality of electrochemical reaction single cells.
    Type: Grant
    Filed: November 15, 2017
    Date of Patent: January 11, 2022
    Assignee: MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Shiro Inoue, Makoto Kuribayashi, Tatsuya Ono
  • Patent number: 11158878
    Abstract: An electrochemical reaction cell stack includes an electrochemical reaction block including three or more electrochemical reaction units arranged in a first direction; a first heat-absorbing member which is disposed on one side of the electrochemical reaction block in the first direction and absorbs heat generated from the electrochemical reaction block; and a second heat-absorbing member which is disposed on the other side of the electrochemical reaction block in the first direction and absorbs heat generated from the electrochemical reaction block. An upstream electrochemical reaction unit is disposed between the first heat-absorbing member and the downstream electrochemical reaction unit disposed closest to the first heat-absorbing member, and an upstream electrochemical reaction unit is disposed between the second heat-absorbing member and the downstream electrochemical reaction unit disposed closest to the second heat-absorbing member.
    Type: Grant
    Filed: September 26, 2017
    Date of Patent: October 26, 2021
    Assignee: MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Kenta Manabe, Nobuyuki Hotta, Takafumi Shichida, Yuki Ota
  • Patent number: 11152636
    Abstract: An electrochemical reaction unit including a unit cell including an electrolyte layer, and a cathode and an anode that face each other in a first direction with the electrolyte layer intervening therebetween; and a felt member containing a ceramic material or a metal and a silica component. The felt member has an Si content of 0.9 mass % to 13.2 mass %. Also disclosed is an electrochemical reaction cell stack including a plurality of electrochemical reaction units, at least one of the units being the above-described electrochemical reaction unit.
    Type: Grant
    Filed: January 31, 2018
    Date of Patent: October 19, 2021
    Assignee: MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Satoru Ishida, Tatsuya Ono
  • Patent number: 11081709
    Abstract: A fuel cell system includes: a fuel cell; a reformer to generate a hydrogen-containing gas; an electric power generation raw material supply unit; a reforming material supply unit configured to supply at least one of reforming water and reforming air, to the reformer; an oxidizing gas supply unit to supply an oxidizing gas to a cathode of the fuel cell; a combustor to ignite an exhaust gas discharged from the fuel cell; and a controller. In an operation stop process of the fuel cell system, the controller causes the oxidizing gas supply unit to supply the oxidizing gas, causes the electric power generation raw material supply unit and the reforming material supply unit to intermittently supply the electric power generation raw material and at least one of the water and the air to the reformer, and causes the ignitor to perform an ignition operation.
    Type: Grant
    Filed: June 26, 2020
    Date of Patent: August 3, 2021
    Assignees: PANASONIC CORPORATION, MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Shigenori Onuma, Kunihiro Ukai, Hiroshi Shirahama, Takeshi Saito, Yosuke Akagi, Taiichiro Sakamoto, Toshiharu Ooe, Toshiharu Otsuka
  • Patent number: 11027982
    Abstract: A mica-made member having a crystal structure exhibiting an intensity peak of KMg3(Si3Al)O10(OH)2 and an intensity peak of Mg2SiO4 in X-ray diffractometry (XRD). Also disclosed is an electrochemical reaction unit including a structural member formed of the mica-made member and an electrochemical reaction cell stack.
    Type: Grant
    Filed: September 11, 2017
    Date of Patent: June 8, 2021
    Assignee: MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Satoru Ishida, Tomoki Murata, Ryoji Tanimura, Tatsuya Ono, Nobuyuki Hotta
  • Patent number: 11024856
    Abstract: An electrochemical reaction unit cell including an electrolyte layer containing a solid oxide; a cathode and an anode which face each other in a first direction with the electrolyte layer intervening therebetween; and an intermediate layer disposed between the electrolyte layer and the cathode and containing a first cerium oxide. In the electrochemical reaction unit cell, the cathode includes an active layer containing a strontium-containing perovskite oxide, a second cerium oxide, sulfur, and strontium sulfate and having ion conductivity and electron conductivity, and a grain of the strontium sulfate covers at least a portion of the surface of a grain of the second cerium oxide.
    Type: Grant
    Filed: July 24, 2017
    Date of Patent: June 1, 2021
    Assignee: MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Tatsuya Ono, Shiro Inoue
  • Patent number: 11018361
    Abstract: To provide a fuel cell stack device that is applicable to miniaturization of the device and does not require a pipe for discharging off-gas up to a combustion section. A fuel cell stack device including: a first manifold 2a for supplying fuel gas supplied from a reformer 12 to a plurality of fuel cells provided in a first cell stack from above, the first manifold being connected to upper ends of the plurality of fuel cells provided in the first cell stack 10a; and a second manifold 2b for recovering fuel gas discharged from the first cell stack, and supplying the recovered fuel gas to the plurality of fuel cells provided in the second cell stack from below, the second manifold being connected to lower ends of the plurality of fuel cells provided in the second cell stack 10b.
    Type: Grant
    Filed: November 30, 2017
    Date of Patent: May 25, 2021
    Assignee: MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Naoki Watanabe, Toshiharu Otsuka, Akira Kawakami, Fumio Tsuboi, Takuya Matsuo, Takuya Hoshiko, Shuhei Tanaka
  • Patent number: 10998568
    Abstract: An electrochemical reaction single cell including an electrolyte layer containing Zr and at least one of Y, Sc, and Ca, an anode disposed on one side of the electrolyte layer, a cathode containing Sr and Co and disposed on the other side of the electrolyte layer, and an intermediate layer disposed between the electrolyte layer and the cathode. The electrochemical reaction single cell exhibits an interface contact ratio of 25.5% to 68.6%, wherein the interface contact ratio is the ratio of the sum of the lengths of portions containing neither SrZrO3 nor cavities of an interfacial surface of the intermediate layer on the electrolyte layer side to the total length of the interfacial surface. Also disclosed is an electrochemical reaction cell stack including a plurality of electrochemical reaction single cells, at least one of which is the above described electrochemical reaction single cell.
    Type: Grant
    Filed: February 15, 2018
    Date of Patent: May 4, 2021
    Assignee: MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Shiro Inoue, Yuko Hisano, Tatsuya Ono
  • Publication number: 20200358121
    Abstract: A composite including an electrolyte layer containing solid oxide, and at least one electrode selected from a cathode disposed on one side of the electrolyte layer in a first direction and an anode disposed on the other side of the electrolyte layer in the first direction. Either one of two surfaces of the composite located on opposite sides in the first direction satisfies a first requirement that, as viewed in the first direction, a curvature determined on the basis of any three points juxtaposed at intervals of 5 mm is less than 0.0013 (l/mm) and that, as viewed in a second direction perpendicular to the first direction, the curvature is the reciprocal of the radius of an imaginary circle passing through the any three points.
    Type: Application
    Filed: January 18, 2019
    Publication date: November 12, 2020
    Applicant: MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Hideki NISHIWAKI, Nobuyuki HOTTA, Tetsuo SUEHIRO, Hiroshi SUMI
  • Patent number: 10763516
    Abstract: An interconnector-electrochemical reaction unit cell composite body including an electrochemical reaction unit cell, and an interconnector which has a first through hole defining a fuel gas flow channel and which is disposed on the side toward an anode of the electrochemical reaction unit cell. The interconnector includes a coating forming a first surface of the interconnector opposite the anode. The coating includes a first coating and a second coating a having reduction resistance higher than that of the first coating. The first coating forms a first surface region which is a portion of the first surface of the interconnector and which is located away from the first through hole. The second coating forms a second surface region which is a portion of the first surface of the interconnector, which surrounds the first through hole, and which is located between the first coating and the first through hole.
    Type: Grant
    Filed: October 13, 2016
    Date of Patent: September 1, 2020
    Assignee: MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Ryoji Tanimura, Masaaki Murase
  • Patent number: 10756375
    Abstract: An electrochemical reaction unit cell including an electrolyte layer containing Zr, an anode disposed on one side of the electrolyte layer in a first direction, a cathode containing Sr and disposed on another side of the electrolyte layer in the first direction, and a reaction preventing layer disposed between the electrolyte layer and the cathode. The reaction preventing layer contains Zr in an amount of 0.015 wt % to 1 wt %.
    Type: Grant
    Filed: May 19, 2017
    Date of Patent: August 25, 2020
    Assignee: MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Shiro Inoue, Tatsuya Ono
  • Patent number: 10741858
    Abstract: A fuel cell system includes: a fuel cell; a reformer to generate a hydrogen-containing gas; an electric power generation raw material supply unit; a reforming material supply unit configured to supply at least one of reforming water and reforming air, to the reformer; an oxidizing gas supply unit to supply an oxidizing gas to a cathode of the fuel cell; a combustor to ignite an exhaust gas discharged from the fuel cell; and a controller. In an operation stop process of the fuel cell system, the controller causes the oxidizing gas supply unit to supply the oxidizing gas, causes the electric power generation raw material supply unit and the reforming material supply unit to intermittently supply the electric power generation raw material and at least one of the water and the air to the reformer, and causes the ignitor to perform an ignition operation.
    Type: Grant
    Filed: November 25, 2015
    Date of Patent: August 11, 2020
    Assignees: PANASONIC CORPORATION, MORIMURA SOFC TECHNOLOGY CO., LTD.
    Inventors: Shigenori Onuma, Kunihiro Ukai, Hiroshi Shirahama, Takeshi Saito, Yosuke Akagi, Taiichiro Sakamoto, Toshiharu Ooe, Toshiharu Otsuka