Abstract: A progressing cavity pump system including a rotor and a stator having an inner cavity. The rotor is rotationally disposed inside the inner cavity of the stator such that rotation of the rotor relative to the stator causes material in the inner cavity to be pumped therethrough. The pump system further includes a universal joint directly or indirectly rotationally coupled to the rotor, and a cooling system thermally coupled to the universal joint and configured to cool the universal joint by active heat exchange at a position remote from the universal joint.

Abstract: A progressing cavity pump system including a rotor and a stator having an inner cavity. The rotor is rotationally disposed inside the inner cavity of the stator such that rotation of the rotor relative to the stator causes material in the inner cavity to be pumped therethrough. The pump system further includes a universal joint directly or indirectly rotationally coupled to the rotor, and a cooling system thermally coupled to the universal joint and configured to cool the universal joint by active heat exchange at a position remote from the universal joint.

Abstract: A seal system including a sleeve configured to receive a rotatable shaft therein and a dynamic race configured to be rotatably coupled to the shaft. The seal system further includes a biasing element configured to urge the dynamic race into engagement with a static race to form a primary seal, and a shroud configured to be rotatably coupled to the sleeve and positioned radially outside the biasing element. The seal system also includes a sealing element configured to be positioned radially inside the biasing element and to sealingly engage the sleeve to provide a secondary seal to generally block fluid bypassing the primary seal.

Abstract: A gear joint with finished surfaces and other enhancements that allows the gear joint to accommodate higher loads. In particular, in one embodiment, the invention is a ball gear system including a ball gear having a spherical surface, a ring gear configured to receive the ball gear therein and be rotationally coupled thereto, and a thrust plate. The thrust plate is configured to be positioned adjacent to the ball gear to take up thrust forces transmitted thereto. The thrust plate has a recess configured to closely receive the spherical surface therein, and the spherical surface has a surface roughness of less than about 10 Ra in microns.

Abstract: A method for making a stator assembly including the steps of providing a generally cylindrical stator casing, hydroforming the stator casing into a generally helical shape, and positioning a stator liner having a generally helical shape inside the stator casing.

Abstract: A progressing cavity pump system including a feeder assembly including a hopper for receiving material to be pumped therein. The feeder assembly includes an auger housing receiving an auger therein. The auger housing has an underlying portion positioned generally below the hopper and having a radial opening open to the hopper, and an extension portion which is generally radially closed. The extension portion and the underlying portion are of a one-piece, seamless construction. The pump system further includes a progressing cavity pump including a rotor, a stator, an inlet and an outlet. The rotor is rotationally disposed inside the stator such that rotation of the rotor causes material in the pump to be pumped from the inlet toward the outlet, and the inlet is fluidly coupled to the extension portion.

Abstract: A progressing cavity pump system including a rotor and a stator having an inner cavity. The rotor is rotationally disposed inside the inner cavity of the stator such that rotation of the rotor relative to the stator causes material in the inner cavity to be pumped through the stator. The stator includes at least two radially separable stator portions such that when at least one of the stator portions is removed, at least one of the rotor or the inner cavity is exposed.

Abstract: A seal system including a sleeve configured to receive a rotatable shaft therein and a dynamic race configured to be rotatably coupled to the shaft. The seal system further includes a biasing element configured to urge the dynamic race into engagement with a static race to form a primary seal, and a shroud configured to be rotatably coupled to the sleeve and positioned radially outside the biasing element. The seal system also includes a sealing element configured to be positioned radially inside the biasing element and to sealingly engage the sleeve to provide a secondary seal to generally block fluid bypassing the primary seal.

Abstract: A gear joint with finished surfaces and other enhancements that allows the gear joint to accommodate higher loads. In particular, in one embodiment, the invention is a ball gear system including a ball gear having a spherical surface, a ring gear configured to receive the ball gear therein and be rotationally coupled thereto, and a thrust plate. The thrust plate is configured to be positioned adjacent to the ball gear to take up thrust forces transmitted thereto. The thrust plate has a recess configured to closely receive the spherical surface therein, and the spherical surface has a surface roughness of less than about 10 Ra in microns.

Abstract: A screen and grinder assembly including a frame, a grinder unit removably coupled to the frame, and a screen unit coupled to the frame. The screen unit is configured to divert solids suspended in a liquid stream to the grinder unit for grinding thereby.

Abstract: An apparatus for removing a stator tube from a position about a rotor of a progressing cavity pump is provided. The apparatus includes an actuator assembly having a base and a piston which is longitudinally displaceable relative to the base, and a pusher rod. The base of the actuator assembly is removably attachable to a discharge end of the stator tube. The pusher rod is longitudinally releasably attachable to the piston at a plurality of locations along the length of the pusher rod and is located to engage the rotor when the base is coupled to the stator tube. The pusher rod is coupled to the piston and the piston is driven by the actuator assembly. With only slight modifications the apparatus may also be used to install the stator tube on the rotor when operated in a substantially opposite way.

Abstract: An apparatus including a pair of substantially parallel shafts. Each shaft has a plurality of axially spaced cutting blades mounted thereon such that each blade forms an oblique angle with respect to a central axis of the associated shaft. Each cutting blade includes a central body having a plurality of teeth radially spaced thereabout. The apparatus further includes a conveying device fluidly coupled to the shafts such that materials cut by the cutting blades are conveyable in a downstream direction by the conveying device.

Abstract: A progressing cavity pump including a drive component configured to be rotated by a motor and a driven component that is magnetically rotationally coupled to the drive component. The driven component is fluidly isolated from the drive component. The pump further includes a wobble stator and a rotor positioned inside the stator and configured such that rotation of the driven component causes relative rotation between the rotor and the stator, which in turn causes material in the pump to be pumped therethrough.

Abstract: A progressing cavity pump system including a rotor and a stator having an inner cavity. The rotor is rotationally disposed inside the inner cavity of the stator such that rotation of the rotor relative to the stator causes material in the inner cavity to be pumped through the stator. The stator includes at least two radially separable stator portions such that when at least one of the stator portions is removed, at least one of the rotor or the inner cavity is exposed.

Abstract: A method for making a stator assembly including the steps of providing a generally cylindrical stator casing, hydroforming the stator casing into a generally helical shape, and positioning a stator liner having a generally helical shape inside the stator casing.

Abstract: A progressing cavity pump system including a feeder assembly including a hopper for receiving material to be pumped therein. The feeder assembly includes an auger housing receiving an auger therein. The auger housing has an underlying portion positioned generally below the hopper and having a radial opening open to the hopper, and an extension portion which is generally radially closed. The extension portion and the underlying portion are of a one-piece, seamless construction. The pump system further includes a progressing cavity pump including a rotor, a stator, an inlet and an outlet. The rotor is rotationally disposed inside the stator such that rotation of the rotor causes material in the pump to be pumped from the inlet toward the outlet, and the inlet is fluidly coupled to the extension portion.

Abstract: A progressing cavity pump including a drive component configured to be rotated by a motor and a driven component that is magnetically rotationally coupled to the drive component. The driven component is fluidly isolated from the drive component. The pump further includes a wobble stator and a rotor positioned inside the stator and configured such that rotation of the driven component causes relative rotation between the rotor and the stator, which in turn causes material in the pump to be pumped therethrough.

Abstract: A progressing cavity pump including a rotor and a stator having an inlet and an outlet. The rotor is rotationally disposed inside of the stator such that rotation of the rotor causes fluid in the pump to be pumped from the inlet toward the outlet in a downstream direction. The stator has an inner surface having a first portion made of a first material and a second portion made of a second material, the second portion being located in the downstream direction relative to the first portion.

Abstract: A cutting assembly including a pair of substantially parallel shafts, each shaft having a plurality of axially spaced cutting blades mounted thereon such that each blade forms an oblique angle with respect to a central axis of the associated shaft, wherein each cutting blade includes a central body having a plurality of teeth radially spaced thereabout.

Abstract: An apparatus for removing a stator tube from a position about a rotor of a progressing cavity pump is provided. The apparatus includes an actuator assembly having a base and a piston which is longitudinally displaceable relative to the base, and a pusher rod. The base of the actuator assembly is removably attachable to a discharge end of the stator tube. The pusher rod is longitudinally releasably attachable to the piston at a plurality of locations along the length of the pusher rod and is located to engage the rotor when the base is coupled to the stator tube. The pusher rod is coupled to the piston and the piston is driven by the actuator assembly. With only slight modifications the apparatus may also be used to install the stator tube on the rotor when operated in a substantially opposite way.