Abstract: A friction stir welding spindle includes a support having a center bore. A spindle shaft is adapted to support a stir welding tool and extends within the bore. A bearing assembly allows simultaneous rotational and axial displacement of spindle shaft in the bore relative to the support. A sensing device is adapted to provide an output signal indicative of at least one of a force coincident with axial displacement of the spindle shaft and an axial position of the spindle shaft.

Abstract: A rolling wheel testing apparatus includes a spindle assembly adapted to support a tire and wheel assembly for rotation. The spindle assembly includes an output shaft end having a plurality of holes extending into the shaft end substantially parallel to an axis of rotation of the spindle assembly. A plurality of signal wires are provided in particular. A signal wire is disposed in each of the holes.

Abstract: A vehicle suspension strut is disclosed that includes a housing having a chamber and a piston slidably disposed in the chamber. A piston rod is connected to the piston and extends out of the housing. The piston rod includes a bore extending longitudinally therein. A magnetostrictive transducer provides an output signal indicative of the piston position with respect to the housing. The magnetostrictive transducer includes a magnetostrictive waveguide disposed in the bore and a magnet joined to the housing that is operably coupled to the magnetostrictive waveguide and the magnetostrictive waveguide abruptly terminates at one end.

Abstract: A powder feed nozzle for laser welding applications including a multiple outlet nozzle tip for focusing a discharged powder stream. The multiple outlet nozzle tip disperses multiple outlet streams and includes a powder discharge outlet and at least one focus gas discharge outlet, radially spaced from the powder discharge outlet, for dispersing a powder stream and a gas stream. Powder flows from a powder source through a powder channel to discharge a powder stream. Focus gas flows through a focus gas channel angled relative to the powder channel to discharge a focus gas stream.

Abstract: A material testing system includes a base and first and second specimen holders. A first displacement sensor measures displacement of the first specimen holder relative to the base. In addition, a second displacement sensor measures displacement of the second specimen holder relative to the base.

Abstract: A device for measuring thin films and bulks is disclosed using slow-wave structures in electrodynamic elements to allow a decrease in frequency, an increase in sensitivity to electromagnetic parameters and accuracy of their monitoring. A method is also disclosed for monitoring of materials which includes placing an electrodynamic element near a monitored material and exciting an alternating electromagnetic field at an appropriate frequency to penetrate the monitored material concentrating in a small volume. Electromagnetic field parameters are then measured which are caused by the material parameters variation and said variations are converted to electromagnetic field parameters, the element being excited by an electromagnetic field in the form of at least one slowed electromagnetic wave.

Abstract: An oscillating circuit is disclosed which is responsive to frequency variations caused by parameter changes in an associated slow wave structure sensitive element. A local oscillator and mixer circuit is used to subtract an offset frequency output to reset the oscillation frequency of the slow wave structure so that the output frequency will be in a range starting substantially at zero.

Abstract: A loading assembly used in a vehicle spindle test fixture includes a wheel adapter housing that is mountable to a vehicle spindle. A pair of vertical struts are provided. Each vertical strut is joined to the wheel adapter housing at spaced-apart first pivot connections. A bell crank is coupled to each end of the vertical struts at spaced-apart second pivot connections. An actuator is pivotally coupled to the bell crank at a third pivot connection. The location of the second pivot connections relative to the third pivot connection approximates the location of the first pivot connections relative to the spindle axis.

Abstract: A test specimen holder for holding a test specimen in a material testing machine includes a base member having a piston chamber, a valve chamber fluidly coupled to the piston chamber, a port fluidly coupled to the valve chamber and an end couplable to a material testing machine. A piston is movable relative to the piston chamber. A pair of first and second jaw assemblies are supported by the base members so as to be opposite each other. The jaw assemblies are operably coupled to the piston. A valve is disposed in the valve chamber and a valve stem is coupled to the valve. The valve stem is supported by the base member and is twistable to operate the valve. A user operable knob is coupled to the valve stem.

Abstract: A process for removing a modulation sinusoidal error from signals of a rotating load cell measuring forces and/or moments with respect to a non-rotating orthogonal coordinate system includes mounting the load cell to the rotating object and obtaining a first set of signals from the load cell, wherein at least one signal of the first set of signals is indicative of a load as the object rotates. A characterization of a modulation error is obtained from the first set of signals. The modulation error is a periodic signal having a frequency greater than and proportional to a frequency of revolution of the load cell. A second set of signals is obtained from the load cell pursuant to object loading. A modulation error in the second set of signals is calculated as a function of the characterization of the modulation error from the first set. The calculated modulation error in the second set of signals is subtracted from the second set of signals.

Abstract: An apparatus and method of operating a rolling wheel testing apparatus includes driving a tire and wheel assembly about an axis of rotation with a tire in rolling contact with a rotatable drum. Torque is sensed about the axis of rotation and rotation of the drum is inhibited so as to develop a selected amount of torque about the axis of rotation as the tire and wheel assembly is rotated.

Abstract: A magnetostrictive application probe is disclosed wherein the probe includes a preassembled sensor element mounted as an application housing installation as an installable unit. The modular nature allows interchanging with various electronic assemblies, and may be an explosion proof installation.

Abstract: An imaging system for controlling powder aiming in a molten puddle. In the imaging system of the present invention, an image processor extracts a first image of the molten puddle and a second image of a powder envelope from a composite image of the weld area. The first and second processed images provide feedback for process control.

Abstract: A control system for controlling a variable of a device by an end element is disclosed. The control system has as its input a magnetostrictive position sensing probe for measuring the value of the variable of the device at time intervals and a digital controller reading the value from the magnetostrictive position sensing probe and having an output and means for calculating control output from the updated value of the variable during the time interval. The digital controller is close coupled to the magnetostrictive position sensing probe to permit time intervals that are very short, such as 500 microseconds to 1 millisecond.

Abstract: A magnetic-based sensor is disclosed which can detect a linear and rotary position of a shaft whose movement is to be measured. Such sensor can operate to yield linear displacement as well as rotation. A position magnet is mounted on the shaft for measuring linear motion. A spirally wound magnet is mounted on the shaft to detect rotational motion. Both of such motions are detected by a single magnetic-based sensor.

Abstract: A tire and/or wheel testing machine and method for operating the same allows testing without removal of a drive motor that is only used during some of the tests. One aspect is a testing machine wherein the drive motor is supported by a support member so that the motor axis intersects with a spindle plane having the spindle axis. Another aspect includes a coupling assembly allowing selective decoupling of the motor shaft with the spindle hub.

Abstract: A transducer includes a body mountable to a vehicle spindle and a plurality of accelerometers coupled to the body. The plurality of accelerometers measure acceleration of the body. A calculation circuit coupled to the plurality of accelerometers receives output signals therefrom and converts the measured acceleration to displacement signals indicative of displacement of the body in a coordinate system.

Abstract: A method and apparatus for monitoring one or more parameters of a variable physical structure, such as liquid level, is disclosed. The method and apparatus includes an electrodynamic element placed in proximity to a monitored structure and exciting within said element an alternating electromagnetic field. The electromagnetic field should be at a frequency at which the electromagnetic field penetrates into the monitored structure and then variations of the electromagnetic field parameters are measured for the element caused by a variation in the structure. The exciting of the electrodynamic element is by an electromagnetic field in the form of at least one slowed electromagnetic wave having suitable energy distribution of the electric and magnetic fields for the measuring of the electromagnetic field parameters.

Abstract: A dual totem (or H-bridge) power stage has four power devices, at least two of which are controlled by pulse width modulation (PWM) control signals to change current paths of the load current flowing through the driven load. A current sensor for measuring the load current includes a transformer having a secondary winding having a number N of turns, and a primary winding. The primary winding has four separate primary winding sections each coupled in series with a different one of the four power devices of the dual totem power stage. Different ones of the four primary winding sections have different numbers of turns such that different turns ratios result between the primary winding and the secondary winding for different current paths, thus generating a modulated signal on the secondary winding. The modulated signal is demodulated for accurate representation or reproduction of the current flowing through the load.

Abstract: A steering angle sensing system 1, 26 for measuring the angle position of a vehicle steering wheel is disclosed which uses at least one position magnet 7, 8, G1, G2, G3 coupled to the rotary movement of the steering wheel 2′ as a transducer, and a magnetostrictive transducer 4, 35 as a measuring device and a second measuring device 70, 90 for measuring the angular movement of the vehicle wheels. Magnetostrictive transducer 4, 35 includes an elongated, magnetostrictive waveguide 9, 33 extending over a defined arc section, with mode converter 10, 35 for detecting magnetostrictively generated voltage pulses at one end. The waveguide 9, 33 is stationary related to the rotary movement of at least one position magnet 7, 8, G1, G2, G3 so that, when turning the steering wheel 2′, the magnet field of one position magnet 7, 8, G1, G2, G3 is applied to waveguide 9,33 in different positions dependent of the position of the steering wheel 2′.