Abstract: The invention relates to an adhesive binder with a machine frame, a plurality of processing stations that are attached to the machine frame, at least two transport clamps for transporting book blocks, at least one closed guide track for the transport clamps, and at least one device for changing the overhang of the book blocks. To realize a technology-required change in the overhang in an easy and secure manner, the at least one device for changing the overhang of the book blocks is arranged in such a way as to operate jointly with a lower edge of at least one of the transport clamps, so that the lower edge can be positioned in several first planes of the adhesive binder, which extend parallel to the at least one closed guide track.

Abstract: A transport device stacks partial book blocks along a transport path formed of transfer paths, and includes: a first transfer path at a start of the transport device; a first separating element downstream of the first transfer path and upstream of a second transfer path; a second separating element downstream of the second transfer path and upstream of a processing machine that is operatively connected to the transport device; and a transition path which is arranged either upstream or downstream of the second separating element and within which a book block product that is to be introduced therein is transferable from a transport position where it is lying flat and into a transport position where it is guided standing up. At least one of the transfer paths is equipped with at least one sheet stack feed unit and/or at least one collator-feeder.

Abstract: A method is for operating a device for carrying out cutting operations on an open format edge of a printed product. The device is operatively connected to a feed apparatus for the first cutting operation and to a removal apparatus which operates after the final cutting operation. The printed product is transferred from a first cutting location, at which the cutting operation for a first format edge is carried out, to a second cutting location, at which the cutting operation for a second format edge takes place. Once the cutting operation is complete at the second cutting location, the printed product is transferred to a third cutting location, at which the cutting operation for a third format edge takes place. The printed product is transferred among the cutting locations by a transport unit that grips the printed product by the spine to convey the product in a suspended manner.

Abstract: A device for carrying out cutting operations on an open format edge of a printed product is operatively connected to a feed apparatus for the first cutting operation and to a removal apparatus which operates after the final cutting operation. The device comprises a cutting apparatus configured to carry out each edge-based cutting operation. The printed product is moveable from a first cutting location, at which the cutting operation for a first format edge takes place, to a second cutting location, at which the cutting operation for a second format edge takes place, after which, the printed product is transferable to a third cutting location, at which the cutting operation for a third format edge takes place. The printed product is transferable by a transport unit having a device by which the printed product is gripped by the spine and is conveyable in a suspended manner.

Abstract: An apparatus and method for optional cross-folding of successively following, sequentially printed sheets on a first transport segment. A compressed air device comprises a first control element that is connected to a control unit for triggering or suppressing a compressed air blast from at least one exit opening in the compressed air device. A printed sheet is diverted into a second transport segment for the folding operation or a third transport segment for bypassing the folding operation. The latter empties downstream of folding rolls into the second transport segment at a joint segment point, at which a fourth transport segment adjoins in downstream direction.

Abstract: An apparatus and method for the post-processing of successively following, sequentially printed sheets, includes a conveyor, a folding table, a folding sword, a folding roller pair, at least one pressing-down mechanism, and a machine control that is operatively connected to the folding sword and the pressing-down mechanism. The pressing-down mechanism includes at least one mechanical braking element which acts in the region of the back edge onto the top side of the printed sheet to be positioned on the folding table. The stationary folding sword includes a compressed-air device with at least one outlet opening for compressed air which is focused onto a folding roller gap. The folding table forms a gathering device for at least two successively following printed sheets. A sensor, arranged in a region of the conveyor, is operatively connected to the machine control and functions to detect the printed sheets, transported with the conveyor.

Abstract: A glue application roller for use in a gluing assembly equipped with at least one scooping roller includes a glue roller body that is provided with a central hole to receive a drive shaft. The glue roller body has at least two parts including a base and an outer ring. The base is operatively connected to the drive shaft by a non-positive fit. The outer ring is configured with at least one cavity. The base and the outer ring are coupled to each other non-positively via at least one first means. On at least one side of the glue roller body, there are second means that ensure that compressed air and/or another gaseous or liquid medium is fed into or discharged from the cavity so as to effectuate a change in a circumferential contour of the cavity.

Abstract: A method for operating a system for a multiple dynamic job sequence includes providing a packet of information in order to process different production runs. An additional packet of information is used to inquire about respective states during the manufacturing process so as to enable interventions to be made based on the jobs being not processed as originally. An additional packet of information is received, from which information regarding physical detection of a printing and processing situation is taken such that each downstream processing machine is able to identify the job and a job end. By identifying the job and the job end, an additional packet of information is forwarded to the plant controller, the plant controller detecting an actual state of the manufacturing process therefrom such that new or adapted job sequences and job ends are directly defined during the manufacturing process.

Abstract: A method for operating a thread sewing machine to process printed sheets to form book blocks includes transporting the printed sheets lying astride a first transport section of a transport system. The first transport section is operated by a conveying mechanism. The conveying mechanism is operated with a speed change that depends on a direct sequence of different sheet lengths of the printed sheets. The printed sheets are fed from the first transport section to a second transport section of the transport system. The second transport section is operated by a conveying device having at least one of a controller and an operative connection to a stop so as to ensure an individual positioning of a sub-format printed sheet relative to a standard-format printed sheet. The printed sheets are fed from the second transport system to a downstream sewing station.

Abstract: An apparatus and a method for processing a digitally printed-on paper web, conveyed continuously through the apparatus includes a perforating tool for perforating the paper web transverse to its movement direction, and a cutting tool for cutting print sheets from a downstream end of the paper web. The tools are attached spaced-apart to a tool carrier which can be moved to two operating positions in which respectively one of the tools can be made to engage with a counter tool on a rotating cutting drum.

Abstract: A method and an apparatus for the thread-stitching of folded signatures, for which individual folded signatures which are successively lined up along their flat sides are sewn together with at least one sewing needle and at least one hook needle to form a book block. Prior to penetrating the fold of the signature to be sewn from the inside to the outside and before penetrating the eyelet of the previously sewn signature, the hook needle is rotated in such a way around its longitudinal axis that its hook is positioned in a vertical symmetry axis of the eyelet, on a side of the hook needle that faces the previously sewn signature. The hook needle can be rotated for this at an optional angle (a) around its longitudinal axis and the hook can be positioned at an optional rotational position.

Abstract: A method for production of adhesive-bound printed products in a machine belonging to an adhesive-binder line. To change over from one job under production to a following job, supplied printed products of the following job are detected via a barcode and stopped prior to being fed into the machine of the adhesive-binder line. Remaining printed products of a preceding job are moved and fully processed through individual processing stations of the machine while the printed products of the following job remain in a waiting position in front of the machine. After completing the last printed product of the preceding job, an empty withdrawal of covers stored in a cover deposit and belonging to the following job is initiated until it is ensured that the stored covers are available for the printed products of the following job.

Abstract: An apparatus for realizing a method for applying a flowable substance to a flat or curved product includes a nozzle unit including a nozzle valve having a nozzle end with an outlet opening. The nozzle end has at least one cooling zone. A mechanism supplies the at least one cooling zone with at least one of moist and temperature-moderated air so that condensation water forms as a result of the impact between the supplied moist and/or temperature-moderated air and the at least one cooling zone. A discharge device to which the nozzle end is operatively connected is adapted to discharge the condensation water or the condensation water loaded with dirt particles for ensuring a continuous, unobstructed flow of the flowable substance from the nozzle outlet opening.

Abstract: A method and apparatus for applying a flowable substance to a flat or curved product using a nozzle unit. The nozzle unit includes a nozzle valve that has a nozzle end with an outlet opening. Moist air and/or temperature-moderated air is admitted to a zone of the nozzle end to form condensation when the supplied moist and/or temperature-moderated air hits the nozzle end zone. Drying up or agglutinating of the flowable substance is thereby prevented at the outlet opening of the nozzle end to secure a continuous, unobstructed flow of the flowable substance from the outlet opening.

Abstract: A method for applying portions of a backlining material to a back of a book block includes transporting the book block in a conveying direction in a book production line. The back of the book block is provided with an adhesive, wherein the book block is initially provided with the adhesive over an entire back length of the book block in a single application process. Then, the portions of the backlining material are applied in succession to the back of the book block, wherein at least a first portion of the backlining material is applied by a first conveying device and subsequently at least a second portion of the backlining material is applied by a second conveying device to the back of the book block such that at least one of the portions overlaps another one of the portions.

Abstract: The invention relates to an adhesive binder with a machine frame, a plurality of processing stations that are attached to the machine frame, at least two transport clamps for transporting book blocks, at least one closed guide track for the transport clamps, and at least one device for changing the overhang of the book blocks. To realize a technology-required change in the overhang in an easy and secure manner, the at least one device for changing the overhang of the book blocks is arranged in such a way as to operate jointly with a lower edge of at least one of the transport clamps, so that the lower edge can be positioned in several first planes of the adhesive binder, which extend parallel to the at least one closed guide track.

Abstract: A device for producing a bound book block including a lining strip or a cover includes a pressing station configured to move the lining strip or the cover in a pressing direction from a position from which the lining strip or the cover is gluable to a spine of the book block and to press the lining strip or the cover against the spine of the book block. A lining supply and a cover supply are each disposed upstream of the pressing station. A linearly movable common transport means is connected to the pressing station and configured to selectively, successively transfer the lining strip or the cover into the pressing station in a conveying direction and to convey the lining strip or the cover in the pressing station relative to the book block into a second position.

Abstract: A shaping tool for a device for rounding a spine region and for shaping a folding region of a lying outstretched book cover, the folding region being adjacent on either side of the spine region, in accordance with a shape of a spine of a book block, which subsequently forms a book together with the book cover, includes a fixed, convex central shaping strip. Two convex outer shaping rails laterally adjoin the central shaping strip and are laterally adjustable according to a required rounding and width of the spine region of the book cover.

Abstract: An apparatus and a method for the preforming and rounding of a book block. A support strip is arranged at an adjustable loading height for accommodating a fore-edge of the book block to be rounded. A transport device transports the book block at the loading height toward the support strip. A preform press is adjustable in a vertical direction above the back of the book block and includes at least two preforming tools. A rounding device including two rounding rolls driven in opposite directions for rotation around parallel rotational axes clamps the book block between the two rounding rolls for rounding the book block. At least a first drive is connected to at least one of the preforming tools to displace at least one of the preforming tools in a longitudinal direction extending parallel to the rotational axes to change a spacing between the preforming tools in the longitudinal direction.

Abstract: A cover feeder for providing book covers to a production unit of a book completion line includes a first receiving device for book covers of the same format, which can be positioned individually, in an overlapping flow and/or in a stack thereon, and a second receiving device that is arranged upstream of the first receiving device for a stack of book covers having different formats. The cover feeder includes a control unit to which information can be transmitted relating to the format and sequence of book covers in the stack of book covers having different formats, and a laterally adjustable centering device connected to the control unit for a defined lateral displacement and/or aligning of respectively one book cover that is separated out from the second receiving device and is positioned on the first receiving device.