Abstract: To improve forming performance in a smart mill allowing implementation of required forming by moving a forming tool arranged in a stand of a pipe mill automatically to a predetermined position. Non-drive type breakdown rolls BD exclusive to bending are arranged in multiple stands. Drive roll DR stands exclusive to driving are arranged in stages in front of and behind each DR stand. The drive roll DR is configured to apply thrust to a central portion of a raw material using an upper flat roll and a lower flat roll, and has thrust control means and driving rotation number control means for applying thrust required for passage through the step using the drive rolls DR in multiple stages entirely and controlling the thrust.

Abstract: In a method for manufacturing a metal pipe from a metal plate using a forming tool, the position of the tool is optimized simply and correctly by incorporating individuality of the raw material plate into setting of the tool position. As a preparatory stage, a forming process is analyzed by simulation for each plate. Based on result of the analysis, correlation between a deformed shape value of a raw pipe and tool position information is acquired. Then, the forming process for each plate is stored as correlation between the deformed shape value of the raw pipe and the tool position information. During pipe manufacturing, a deformed shape value of the raw pipe is measured actually while a plate is passed. On the basis of the actually measured deformed shape value, a forming process for the raw pipe is expected and assumed (by using the correlation). Tool position information necessary for implementing the expected and assumed forming process is retrieved from the stored correlation.

Abstract: Changing of a horizontal roll in a horizontal roll stand involving readjustment of an amount of pressing is to be done readily and promptly. In order to achieve this, a horizontal roll stand 10 with a pair of built-in upper and lower horizontal rolls 11 is configured to retreat toward one side across a forming line. A fixed stand 40 stands upright on a counter-retreating side of the forming line. An overhang part 42 of the fixed stand 40 jutting out over the forming line is provided with a pressure device 43 that applies a pressing force to the horizontal rolls 11. The horizontal roll stand 10 includes a horizontal roll housing 12 with an opened top, receives the pressing force from the pressure device 43 via the opened top, and retreats to the outside of the forming line while the pressure device 43 is left on the forming line.

Abstract: [Problem to be solved] To provide a squeeze device of excellent economic efficiency and excellent workability for electric resistance welded pipe manufacturing having a simple configuration, achieving size reduction and weight reduction easily, and allowing operation in roll changing to be performed simply. [Solution] The squeeze device includes: a U-shaped fixed stand 10 with an open top; and a slidable roll support plate 60 inserted into the U-shaped fixed stand 10 through the open top of the U-shaped fixed stand 10 and held in the U-shaped fixed stand 10 in a manner allowing taking off of the roll support plate 60. The roll support plate 60 supports right and left side rolls 40 in a pair and an upper roll 50 on an upstream-side main surface in a manner allowing the side rolls 40 and the upper roll 50 to move in screw down directions. The roll support plate 60 has space 61 for passage of the pipe-shaped material formed at a position surrounded by these rolls.

Abstract: To manufacture a high-quality welded pipe, there is provided a welded pipe manufacturing apparatus for manufacturing a welded pipe by bending a metal plate and welding butting end portions of the metal plate. The welded pipe manufacturing apparatus includes a bending unit that bends the metal plate, a light emitter that emits directional light to an inner surface of the metal plate bent by the bending unit, an image capturing unit that captures light emitted by the light emitter and reflected by a surface of the metal plate, and an adjustment assistance unit that assists adjustment of the bending unit in accordance with a shape of the reflected light.

Abstract: To enhance forming performance enhanced in square tube forming of forming a round tube into a square tube by passing the round tube through a plurality of roll stands arranged in a raw tube forming direction. To give a high degree of multi-usability to a square tube forming device. To suppress the entire length of a roll stand array. A first flat roll stand 20A and a second flat roll stand 20B of rolling directions orthogonal to each other are arranged alternately in a forming direction to form a roll stand array 10. Each of the roll stands 20A and 20B includes roll gap adjusting means by which a rolling amount is independently settable, and one of the first flat roll stand 20A and the second flat roll stand 20B adjacent to each other is driven to rotate by roll driving means 40. A forming rolling amount distribution is allocated individually as a rolling amount at each of the roll stands 20A and 20B.

Abstract: Changing of a horizontal roll in a horizontal roll stand involving readjustment of an amount of pressing is to be done readily and promptly. In order to achieve this, a horizontal roll stand 10 with a pair of built-in upper and lower horizontal rolls 11 is configured to retreat toward one side across a forming line. A fixed stand 40 stands upright on a counter-retreating side of the forming line. An overhang part 42 of the fixed stand 40 jutting out over the forming line is provided with a pressure device 43 that applies a pressing force to the horizontal rolls 11. The horizontal roll stand 10 includes a horizontal roll housing 12 with an opened top, receives the pressing force from the pressure device 43 via the opened top, and retreats to the outside of the forming line while the pressure device 43 is left on the forming line.

Abstract: A pipe cutting machine comprises: rotary blades in a pair, with a plane at a right angle to a center line of a pipe, the rotary blades being arranged to face each other on both sides of a y axis in such a manner that blade edges of the rotary blades overlap each other in an x-axis direction; a straightforward driving mechanism that drives the rotary blades straightforward in opposite directions of a y-axis direction so as to make the rotary blades pass each other on the x axis and in the vicinity of the x axis; and power direction conversion mechanisms that move the rotary blades outwardly to get farther from the y axis for avoiding interference between the blade edges when the rotary blades pass each other on the x axis and in the vicinity of the x axis.

Abstract: To manufacture a high-quality welded pipe, there is provided a welded pipe manufacturing apparatus for manufacturing a welded pipe by bending a metal plate and welding butting end portions of the metal plate. The welded pipe manufacturing apparatus includes a bending unit that bends the metal plate, a light emitter that emits directional light to an inner surface of the metal plate bent by the bending unit, an image capturing unit that captures light emitted by the light emitter and reflected by a surface of the metal plate, and an adjustment assistance unit that assists adjustment of the bending unit in accordance with a shape of the reflected light.

Abstract: To provide a pipe cutting machine capable of cutting a pipe even of a large diameter efficiently in a short period of time, and achieving excellent economical efficiency and excellent durability with a simple, compact, and light-weight configuration. A pipe cutting machine cuts a pipe 10 at a right angle to the center line of the pipe 10.

Abstract: A water hydraulic test on test pipes having a wide range of sizes is conducted accurately, efficiently, and economically, by using a plurality of booster cylinders arranged in parallel with respect to a test pipe and having respective boosting ratios increasing in stages. A plurality of servo motor driven pumps arranged in parallel is used as a drive source for the plurality of booster cylinders. Before a water pressure on an output side of the booster cylinder reaches a pressure near a test pressure, the plurality of servo motor driven pumps operates simultaneously. Then, the plurality of servo motor driven pumps stops operating except one and the water pressure on the output side of the booster cylinder is increased to the test pressure by the one servo motor driven pump. During pressure increase, the plurality of booster cylinders is used in turn in order of increasing boosting ratio.

Abstract: An object is to prolong the life of a ring tool, and improve the productivity of a welded pipe. A ring tool unit is held in a downstream-side end portion of a mandrel to be inserted into a welded pipe currently being manufactured from the upstream side of a welding position, and is used as a cutting tool for continuously cutting a bead produced on the inner surface of the welded pipe, wherein the ring tool unit is formed by fitting a ring tool having a ring-like blade in a sleeve having a circular hole for holding the outer circumference of the ring tool.

Abstract: A helical blade cutter including multiple linear blades attached to an outer circumferential surface of a round body having an outer surface formed into a cylindrical circumferential surface. The blades tilt to a given helix angle ? from a straight line on the outer circumferential surface parallel to a rotational central axis O. Blade attachment surfaces are formed on the outer circumferential surface of the round body at given intervals in the circumferential direction. The blade attachment surfaces tilt to an angle same as the helix angle ? of the blade while tilting to a rake angle ? in a direction of an elevation angle from a tangent to the outer circumferential surface. The blades are each attached to a blade attachment part through intervention of a chip holder that allows detachment of the blade.

Abstract: A water hydraulic test on test pipes having a wide range of sizes is conducted accurately, efficiently, and economically, by using a plurality of booster cylinders arranged in parallel with respect to a test pipe and having respective boosting ratios increasing in stages. A plurality of servo motor driven pumps arranged in parallel is used as a drive source for the plurality of booster cylinders. Before a water pressure on an output side of the booster cylinder reaches a pressure near a test pressure, the plurality of servo motor driven pumps operates simultaneously. Then, the plurality of servo motor driven pumps stops operating except one and the water pressure on the output side of the booster cylinder is increased to the test pressure by the one servo motor driven pump. During pressure increase, the plurality of booster cylinders is used in turn in order of increasing boosting ratio.

Abstract: An object is to prolong the life of a ring tool, and improve the productivity of a welded pipe. A ring tool unit is held in a downstream-side end portion of a mandrel to be inserted into a welded pipe currently being manufactured from the upstream side of a welding position, and is used as a cutting tool for continuously cutting a bead produced on the inner surface of the welded pipe, wherein the ring tool unit is formed by fitting a ring tool having a ring-like blade in a sleeve having a circular hole for holding the outer circumference of the ring tool.

Abstract: A helical blade cutter including multiple linear blades attached to an outer circumferential surface of a round body having an outer surface formed into a cylindrical circumferential surface. The blades tilt to a given helix angle ? from a straight line on the outer circumferential surface parallel to a rotational central axis O. Blade attachment surfaces are formed on the outer circumferential surface of the round body at given intervals in the circumferential direction. The blade attachment surfaces tilt to an angle same as the helix angle ? of the blade while tilting to a rake angle ? in a direction of an elevation angle from a tangent to the outer circumferential surface. The blades are each attached to a blade attachment part through intervention of a chip holder that allows detachment of the blade.

Abstract: In a forming apparatus, inner frames are arranged in a forming roll stand so as to move up and down. Mechanical structures of convexo-concave engagement are provided on opposed faces between respective roll chocks and yokes and the inner frames. After connection with a pressing device is released, the roll chocks and yokes are guided utilizing the moving-downward motion of the inner frames, and a stack body is formed in series so as to be withdrawn from the roll stand. The stack body is disassembled utilizing the moving-upward motion of the inner frames, and the roll chocks and yokes can be guided to the desired positions inside the stand and locked.

Abstract: A squeeze roll stand includes a combination of a fixed portion installed at a joint position of an electric resistance welded pipe manufacturing line, in which squeeze rolls excluding left and right upper rolls are detachably assembled, and a movable portion overlying the fixed portion, inside which left and right upper rolls are detachably assembled, the movable portion being inclined, taking a back surface downstream side as a fulcrum point, toward a same side from an assembling position on the fixed portion to a retreat position to open an upper part of the fixed portion. The movable portion is driven and reciprocated between the assembling position and the retreat position with cylinder type actuators as a drive mechanism. At the retreat position, the movable portion overlies a bead grinding device arranged on the back surface downstream side of the fixed portion with a front surface facing upward.

Abstract: An object of the present invention is to provide a forming method and a forming machine in which in forming e.g., a round steel pipe, predetermined forming can be performed with less additional deformation imparted to a workpiece without deteriorating the productivity of the conventional roll forming, thereby manufacturing a high-quality product with high dimension precision. To achieve this object, the present invention provides a forming method and a forming machine, which adopt a rotating unit which rotatably moves on an endless track a die train having dies with outwardly directed and swingable forming passes in a breakdown step at an early forming stage, and in which the forming pass of each die holds the edge of the workpiece to rotatably move the die by changing the die to a predetermined angle, thereby realizing bending, so that problems due to twisting onto forming rolls and high locally-caused contact stress can be greatly reduced.

Abstract: In a Turk's head stand, double inner frames are disposed inside an outer frame. A first inner frame is disposed so as to be adjusted in the vertical direction, and a second inner frame is disposed so as to be adjusted in the horizontal direction. Four-way straightening rolls and position adjusting devices are incorporated inside the second inner frame. Mechanical structures for convexo-concave engagement are disposed on faces of the respective roll chocks and yokes and the inner frames opposed to each other, thereby to guide the respective roll chocks and yokes, by utilizing descending motions of the inner frames, after connection with a pressing device has been released, to form the stack body in series, and to enable the stack body to be withdrawn from the roll stand.