Abstract: An actuator includes housing having a reciprocation axis, drive gear configured to couple to the motor, and electromagnetic clutch configured to couple to the motor and coupled to the drive gear. The clutch engages first and second clutch plates responsive to being powered and disengages the clutch plates responsive to not being powered. Actuator includes a ball screw including a nut and a threaded shaft. The nut is coupled to the drive gear and rotation of the drive gear induces rotation of the nut about the reciprocation axis. Rotation of the nut induces motion of the threaded shaft along the reciprocation axis. Actuator includes a fluid damper having a piston coupled to the threaded shaft and disposed within a chamber containing a fluid. Piston includes a port that couples a first chamber portion to a second chamber portion. A brake assembly limits rotation of the nut responsive to the assembly being engaged.

Abstract: Embodiments disclosed herein are directed to a flow pulsing system including a rotor, a stator, a dart which is configured to releasably couple with the rotor, and a nozzle releasably coupled to the rotor which is configured to control a fluid flow through the rotor. In some embodiments, the system uses a screen disposed therein which includes an inner bore in fluid communication with a plurality of lobe cavities along the rotor. In some embodiments, the system uses a stationary valve and an oscillating valve having a plurality of oscillating valve ports which are in fluid communication with the plurality of lobe cavities.

Abstract: Disclosed is an elevator for holding and end portion of a pipe in a drill tower. The elevator includes a hole from which, in operational use, an end portion of the pipe is suspended. The minimum diameter of the end portion of the pipe is selected larger than the minimum diameter of the hole, wherein sidewalls of the hole are shaped with a receiving surface for receiving correspondingly-shaped sidewalls of the end portion of the pipe. Similarly, sidewalls of the end portion of the pipe are shaped with an engagement surface for engagement with correspondingly-shaped sidewalls of the hole. Both the receiving surface and the engagement surface includes a first part and a second part neighbouring the first part, the first part defining a frustoconical shape having a first conicity, and the second part defining a shape having at least partially a second conicity lower than the first conicity.

Abstract: A power swivel is disclosed that is configured to rotate tubular string and drill bit to form or extend a subterranean borehole. In an embodiment, the power swivel includes a motor, a gear box coupled to the motor, and a lubrication system coupled to the gear box. The lubrication system includes a pump disposed within the gear box, the pump including an outlet. In addition, the lubrication system includes a recirculation line fluidly coupled to the outlet of the pump. Further, the lubrication system includes a first injector fluidly coupled to the recirculation line. The injector is configured to deliver lubricant to one of a bearing and a gear disposed within the gear box.

Abstract: A valve for a well system including a valve housing including a first housing port, a second housing port, and a bore, a piston received in the bore and including a first end, a second end, and an annular flange including a first annular surface and a second annular surface both of which are in fluid communication with the second housing port, a piston seal disposed in the outer surface of the piston and in sealing engagement with an inner surface of the bore, and a cage assembly that includes a cage including a bore, a first cage port, a second cage port, and a third cage port, and a spool disposed in the cage and coupled to the piston, the spool including a throughbore.

Abstract: An electronics module or “puck” is positioned in a recess formed in the outer surface of a downhole tool. The puck body includes a flange segment having a first outer diameter, and an adjacent seal-engaging segment having an outer diameter that is less than the outer diameter of the flange segment. An annular seal is disposed about the seal-engaging segment and seals between the puck and the perimeter wall of the recess. A cover ring is disposed over an intermediate segment of the puck body, capturing the seal between the cover and the flange segment. A retainer ring is employed to selectively engage and disengage the perimeter wall of the recess, retaining the puck, seal and covering ring in the recess. A method for installation and removal of the puck is disclosed.

Abstract: An apparatus for separating solids from solids laden drilling fluid is provided. The apparatus includes a shale shaker and a screen assembly. The shale shaker includes a base and a basket isolated from the base, a flow tray arranged in the basket for directing screened drilling fluid. The screen assembly includes at least one layer of screening material, a screen support having a perimeter with at least one support point within the perimeter, wherein the flow tray includes at least one raised portion to support the screen assembly. In some versions the shale shaker has a basket having side supports and at least one intermediate support arranged between the side supports. The screen assembly includes a screen support supporting at least one layer of screening material.

Abstract: A method for cooling drilling mud includes controlling operation of a first closed-loop cooling system to cool a flow of drilling mud when a first temperature of the flow of drilling mud exceeds a first predetermined mud set point temperature, and controlling operation of a second closed-loop cooling system to further cool the flow of drilling mud when a second temperature of the flow of drilling mud that has been cooled by the first closed-loop cooling system exceeds a second predetermined mud set point temperature.

Abstract: A nozzle for distributing drilling fluid from a drill bit has a central axis and includes a first end, a second end, and a radially inner surface extending axially from the first end to the second end. The radially inner surface defines a flow passage extending from the first end to the second end. The flow passage has a central axis, an inlet at the first end, an outlet at the second end, a first section extending from the inlet, and a second section extending from the outlet to the first section. In addition, the nozzle includes a side outlet extending radially from the radially outer surface to the radially inner surface. The side outlet extends axially from the second end and is contiguous with the outlet. The second section of the flow passage at least partially overlaps with the side outlet. The first section of the flow passage is curved as viewed in a cross-section of the nozzle taken in a reference plane containing the central axis of the nozzle and bisecting the side outlet.

Abstract: Reaming tools for reaming a borehole and related systems and methods are described herein. In an embodiment, the tool includes a body having a central axis, and a plurality of blades. Each of the plurality of blades includes an uphole section that extends in a first helical direction, a downhole section that extends in a second helical direction that is opposite the first helical direction, and an arcuate central section that continuously extends from the uphole section to the downhole section. The plurality of blades are eccentric about the central axis such that the reaming tool is configured to pass axially through a first diameter and is configured to ream a borehole to a second diameter that is greater than the first diameter when the tool is rotated about the central axis in a cutting direction.

Abstract: A tower crane for assembling a wind turbine includes a boom assembly including a boom and a hoisting block coupled to the boom, an extendable tower assembly including a plurality of tower sections, and a transport assembly including a central support frame coupled to the tower assembly, a self-propelled transporter configured to transport the tower crane, and a diagonal brace extending between the central support frame and the transporter, wherein the diagonal brace includes a linear actuator configured to selectably extend and retract the diagonal brace.

Abstract: A pipe handling system for handling drill pipe may include a lifting system configured for handling a load of a pipe stand and a pipe handling robot configured for manipulating a position of the pipe stand. The robot may include an end effector configured for engaging the pipe stand. The system may also include a controller configured for controlling the pipe handling robot to maintain the end effector in substantial alignment with the pipe stand using a vector constraint.

Abstract: Embodiments relate generally to preventing wear to a nominal thickness of a wall of a drill pipe during a downhole operation. A drill pipe may include a first tool joint; a second tool joint; and a tubular section between the first tool joint and the second tool joint, wherein the tubular section comprises a wall with an overall thickness comprising a nominal thickness and a secondary thickness, wherein the secondary thickness is outer to the nominal thickness and is configured to abrade against a wall of the wellbore, thereby reducing the secondary thickness and maintaining the nominal thickness, wherein an ID of each tool joint is less than an ID of the tubular section to accommodate for threaded connectors.

Abstract: A valve for a well system including a valve housing including a first housing port, a second housing port, and a bore, a piston received in the bore and including a first end, a second end, and an annular flange including a first annular surface and a second annular surface both of which are in fluid communication with the second housing port, a piston seal disposed in the outer surface of the piston and in sealing engagement with an inner surface of the bore, and a cage assembly that includes a cage including a bore, a first cage port, a second cage port, and a third cage port, and a spool disposed in the cage and coupled to the piston, the spool including a throughbore.

Abstract: A system for manufacturing a tubular member includes a mandrel configured to be inserted within a throughbore of the tubular member to engage with an inner diameter of the throughbore. In addition, the system includes a die assembly comprising a cavity. The die assembly is configured to be disposed about an outer surface of the tubular member such that a central portion of the tubular member is aligned with the cavity. Further, the system includes a ram configured to apply a load to the tubular member along a central axis of the tubular member to expand the central portion of the outer surface of the tubular member into the cavity to form an upset region along the tubular member.

Abstract: An end-fitting and an unbonded flexible pipe, where the unbonded flexible pipe includes from the inside and out an internal pressure sheath, at least one armor layer and an outer sheath, the end-fitting further includes a sealing element. The sealing element includes a seal casing concentrically arranged around the internal pressure sheath, the seal casing includes a recess in which a first sealing element is concentrically arranged around the internal pressure sheath such that the surface of the first sealing element at least forms a line contact with the internal pressure sheath, and a second sealing element is concentrically arranged around the internal pressure sheath in the recess such that the surface of the second sealing element at least form a line contact with the surface of the seal casing and form a line contact with the surface of the first sealing element.

Abstract: A method includes receiving a drill bit design, which specifies design parameters related to a plurality of cutter elements of the drill bit. The method also includes estimating a thermal impact value for the cutter elements based on the design parameters and one or more drilling parameters, and estimating a cooling capacity value for the cutter elements based on the design and one or more cooling parameters. Finally, the method includes presenting the thermal impact values or the cooling capacity values together or individually on a per cutter element basis or as a function of a geometrical or physical property of the cutter elements.

Abstract: A progressing cavity device includes a stator including a first end, a second end, and an inner surface formed from a metallic material that extends between the first end and the second end, and a rotor rotatably disposed in the stator, the stator including a first end, a second end, and an outer surface formed from a metallic material that extends between the first end and the second end, wherein the outer surface of the rotor contacts the inner surface of the stator, wherein the inner surface of the stator includes a conical taper extending between the first end and the second end, wherein the outer surface of the rotor includes a conical taper extending between the first end and the second end.

Abstract: A drill pipe speed sensor includes a roller head assembly including an incremental encoder, a roller to contact a drill pipe, and first and second rotating members. The first rotating member is coupled to the roller, the second rotating member is coupled to the incremental encoder, and the first rotating member is coupled to the second rotating member. The sensor also includes a pivot assembly having mounting plates, pivotal arms, first and second mounting members, and a biasing member. The first and second mounting members extend between the mounting plates, which are parallel to each other. The biasing member contacts the mounting members and extends between the mounting members, and the biasing member is parallel to the mounting plates. The pivotal arms extend from the mounting plates to the roller head assembly and pivot relative to the mounting plates, and the first mounting member is coupled to two pivotal arms.

Abstract: A well system includes a well platform including a rig floor, a first rig floor robot and a second rig floor robot positioned on the rig floor, wherein the first rig floor robot is configured to guide a lower end of a pipe stand towards a setback position on the rig floor and the second rig floor robot is configured to guide a first pipe joint of the pipe stand into a first mouse hole formed in the rig floor, a mast extending from the rig floor, a racking board coupled to the mast, the racking board configured to secure an upper end of the pipe stand between a pair of finger boards of the racking board, a racking board robot positioned on the racking board and configured to position the upper end of the pipe stand between the pair of finger boards.