Patents Assigned to Natureworks LLC
  • Patent number: 8183321
    Abstract: Polylactide resins are blended with core-shell rubber particles to improve impact strength. A good balance of impact strength and transparency is achieved when the rubber particles are distributed within the polymer matrix such that most of them exist as single particles or agglomerates having a diameter of 150 nanometers or more, and the number average size of the particles and agglomerates is not more than 210 nanometers.
    Type: Grant
    Filed: October 18, 2007
    Date of Patent: May 22, 2012
    Assignee: NatureWorks LLC
    Inventors: Laura Mae Babcock, David E. Henton, Fasil A. Tadesse
  • Patent number: 8182725
    Abstract: PLA stereocomplex fibers are made by separately melting a high-D PLA starting resin and a high-L starting resin, mixing the melts and spinning the molten mixture. Subsequent heat treatment introduces high-melting “stereocomplex” crystallinity into the fibers. The process can form fibers having a high content of “stereocomplex” crystallites that have a high melting temperature. As a result, the fibers have excellent thermal resistance. The process is also easily adaptable to commercial melt spinning operations.
    Type: Grant
    Filed: September 26, 2008
    Date of Patent: May 22, 2012
    Assignee: NatureWorks LLC
    Inventors: Robert A. Green, Chad Henry Kamann, Jeffrey John Kolstad
  • Patent number: 8114939
    Abstract: Metal catalyst residues in resins containing polymerized lactic acid units, such as polylactides, are deactivated by treatment with a polymer or copolymer that contain pendant acid groups and pendant ester groups, with an acid-containing PLA resin, or with a polymer or copolymer having at least one acid groups per 250 atomic mass units and which has pendant lactic acid or poly(lactic acid) groups. The deactivating agent is effective at deactivating the catalyst, and has little effect on the optical clarity of the resin.
    Type: Grant
    Filed: May 12, 2008
    Date of Patent: February 14, 2012
    Assignee: NatureWorks LLC
    Inventors: Laura M. Babcock, Joseph D. Schroeder
  • Patent number: 8013031
    Abstract: This invention provides a process for extruding a PLA resin using high levels of CO2. Excellent quality, low density foam is produced easily and reproducibly. The foams arc capable of being heat-annealed to induce significant crystallinity, even when an ordinarily amorphous PLA resin is used.
    Type: Grant
    Filed: March 24, 2005
    Date of Patent: September 6, 2011
    Assignee: NatureWorks LLC
    Inventors: Kevin Cink, Jeffrey C. Smith, James F. Nangeroni, Jed Richard Randall
  • Publication number: 20100152415
    Abstract: Thermoformed PLA stereocomplex parts are made using a PLA stereocomplex composition having a highest crystallization melting temperature from 200 to 215° C. The stereocomplex composition preferably has less than 5 J/g of lower melting (160 to 190° C.) crystallites. The stereocomplex can be pre-annealed in various ways to reduce thermoforming cycle times. The stereocomplex forms parts with low haze and good thermal resistance, at reasonable cycle times.
    Type: Application
    Filed: October 24, 2007
    Publication date: June 17, 2010
    Applicant: NATUREWORKS LLC
    Inventor: Richard Douglas Benson
  • Patent number: 7670545
    Abstract: Amorphous sheets of PLA resins are thermoformed by heating the sheets until they become semicrystalline, and then forming the sheets on a relatively cold mold. Semicrystalline formed articles having improved heat resistance are made by the process.
    Type: Grant
    Filed: June 27, 2008
    Date of Patent: March 2, 2010
    Assignee: NatureWorks LLC
    Inventors: Richard C. Bopp, Jason Whelan
  • Patent number: 7566753
    Abstract: Polylactide polymers are reacted with an epoxy-functional acrylate polymer to introduce long-chain branching into the polymer. The acrylate polymer provides a flexible means for introducing a controllable amount of branching into the polylactide polymer, with little risk of forming gelled or highly crosslinked structures. The branched polylactide polymers have excellent melt rheological properties that make them more easily processable in various melt-processing applications.
    Type: Grant
    Filed: June 23, 2005
    Date of Patent: July 28, 2009
    Assignee: NatureWorks LLC
    Inventors: Jed Richard Randall, Kevin Cink, Jeffrey C. Smith
  • Publication number: 20090011481
    Abstract: Sugar mixtures containing nonfermentable oligomers are fermented in the presence of certain enzymes that depolymerise the oligomers simultaneously with the fermentation process.
    Type: Application
    Filed: March 16, 2005
    Publication date: January 8, 2009
    Applicant: NATUREWORKS LLC
    Inventors: Daniel R. Beacom, Jeffrey J. Kolstad, David H. Reeder, Brian J. Rush
  • Publication number: 20070187876
    Abstract: Containers are manufactured in an injection stretch molding process using a PLA resin having a specified ratio of lactic acid stereoisomers and stretch ratios. The process permits good quality containers to be made at good operating rates.
    Type: Application
    Filed: June 23, 2005
    Publication date: August 16, 2007
    Applicant: NATUREWORKS LLC
    Inventors: Kevin Cink, Richard Bopp, Kevin Sikkema
  • Patent number: 7232664
    Abstract: Specific oxygen uptake (OUR) is used as a process control parameter in fermentation processes. OUR is determined during at least the production phase of a fermentation process, and process parameters are adjusted to maintain the OUR within desired ranges. The invention is particularly applicable when the fermentation is conducted using a microorganism having a natural PDC pathway that has been disrupted so that it no longer functions. Microorganisms of this sort often produce poorly under strictly anaerobic conditions. Microaeration controlled by monitoring OUR allows the performance of the microorganism to be optimized.
    Type: Grant
    Filed: May 30, 2003
    Date of Patent: June 19, 2007
    Assignee: NatureWorks LLC
    Inventors: Pim Van Hoek, Aristos Aristidou, Brian Rush
  • Publication number: 20070092956
    Abstract: The present invention relates to biocatalysts that are cells, optimally of the Crabtree-negative phenotype, comprising expression vectors encoding genes heterologous to the cell that enable increased production of organic products. More specifically, the invention relates to genetically modified Candida cells, methods for making the Candida cells, and their use in production of organic products, particularly lactic acid.
    Type: Application
    Filed: August 21, 2006
    Publication date: April 26, 2007
    Applicant: Natureworks LLC.
    Inventors: Vineet Rajgarhia, Merja Penttila, Laura Ruohonen, Marja Ilmen, Kari Koivuranta, Pirkko Suominen
  • Patent number: 7141410
    Abstract: The present invention relates to biocatalysts that are cells, optimally of the Crabtree-negative phenotype, comprising expression vectors encoding genes heterologous to the cell that enable increased production of organic products. More specifically, the invention relates to genetically modified Candida cells, methods for making the Candida cells, and their use in production of organic products, particularly lactic acid.
    Type: Grant
    Filed: May 23, 2002
    Date of Patent: November 28, 2006
    Assignee: Natureworks LLC
    Inventors: Vineet Rajgarhia, Merja Penttilä, Laura Ruohonen, Marja Ilmén, Kari Koivuranta, Pirkko Suominen
  • Patent number: 7015302
    Abstract: Copolymers having repeating units derived from monocyclic esters or carbonates and certain bicyclic diesters and/or carbonates have controllable rheological properties. The bicyclic diester and/or carbonate copolymerizes easily with the monocyclic monomers, especially with lactide, to form copolymer that can have tailored levels of branching. The copolymers have excellent rheological properties, including increased melt tensions and improved shear thinning, compared to the analogous linear polymers.
    Type: Grant
    Filed: December 1, 2003
    Date of Patent: March 21, 2006
    Assignee: Natureworks LLC
    Inventors: Ray Drumright, Mark Hartmann, Richard A. Wolf