Abstract: Embodiments of the invention provide an exhaust insulation system structured for effectively insulating an exhaust system of an automobile. In some embodiments, the exhaust insulation system comprises a pipe joint insulation component structured for insulating a pipe joint of an exhaust system. In some embodiments, the exhaust insulation system comprises a hanger pipe insulation component structured for insulating an exhaust system pipe at a portion of the pipe proximate a hanger pipe assembled onto the pipe. In some embodiments, the exhaust insulation system comprises a bellows insulation component structured for insulating one or more bellows of the exhaust system.

Abstract: Embodiments of the present invention provide a self-molding composite system for insulation and covering operations. The self-molding composite system may be cured to form any desired shaped for insulation and covering operations. The composite system comprises one or more layers that may create a rigid layered composite when cured. The one or more layers of the composite system may include a base layer that is a braided, knit, or non-woven fiber based substrate, an interstitial matrix layer, and customizable top coat. The customizable top coat may be a solvent based polymer solution that includes various additives that may include color pigments, additives for additional abrasion protection, additives for thermal protection, and/or additives for creating various textures or visible appearances to the composite system.

Abstract: Embodiments of the present invention provide a self-molding composite system for insulation and covering operations. The self-molding composite system may be cured to form any desired shaped for insulation and covering operations. The composite system comprises one or more layers that may create a rigid layered composite when cured. The one or more layers of the composite system may include at least one structural reinforcement layer that is a braided, knit, or non-woven fiber based substrate, an interstitial matrix layer, and customizable top coat. The customizable top coat may be a solvent based polymer solution that includes various additives that may include color pigments, additives for additional abrasion protection, additives for thermal protection, and/or additives for creating various textures or visible appearances to the composite system.

Abstract: Embodiments of the invention provide a novel band clamp insulation system for ensuring a tight insulation around a pipe during extended operation of the system and mitigating adverse effects of differential thermal expansion. The band clamp insulation system typically comprises a band clamp for securing insulation around the pipe and a securing member fixed to the pipe. The band clamp insulation system further comprises a coupling member for fastening the band clamp and the coupling member together.

Abstract: A heat curable, circular knitted fabric includes reinforcing and meltable resin fibers that can be cured to form a more rigid material form. In one embodiment, the fabric includes a core spun yarn, wherein the core may be made from glass, carbon, basalt, aramid or metal. The wrap surrounding the core may include resin type fibers such as Poly(p-phenylene sulfide) PPS, Polyetherimide (PEI), Polyether ether ketone (PEEK), Polysulfone (PES), Polyphthalamide (PPA), nylon, polyester, or polypropylene.

Abstract: A breathable, multi-layer exhaust insulation system is provided. The system includes a multi-layer sleeve, wherein the first layer, which is positioned adjacent the exhaust system pipes, is a braided sleeve which may be constructed from high-temperature resistant materials such as e-glass, s-glass, silica or ceramic. Additional braided layers of material may be included, as well. An outside cover of material is preferably a circular knitted fabric that contains glass fibers and resin-based fibers. The knitted fabric forms a tube on the outside of the insulating layers, and may be formed from a core spun yarn, which includes a glass filament core and a high-melt fiber on the wrap. Optionally, the system may also include a perforated or unperforated metal foil layer and/or a tape wrap, and the various components may be configured as desired.

Abstract: A corrugated band clamp is configured to effectively secure a sleeve around a pipe. The corrugated band clamp comprises an elongate member having a first lateral side and an opposing second lateral side. Typically, at least a portion of the length of the elongate member comprises a corrugated portion and at least a portion of the length of the elongate member comprises a non-corrugated portion. The corrugated portion of the elongate member enables the corrugated band clamp to effectively secure sleeves on pipes with non-parallel surfaces. In addition, applications of the corrugated band clamp system, methods of manufacture and methods of use are provided.

Abstract: A method for forming a conduit with a radial flange for forming part of a beaded coupling by: positioning a conduit blank in a forming die, wherein the forming die defines a radially extending recess; inserting a forming post in the conduit blank to define an annular space therebetween; inserting a flexible material in the annular space between the post and the conduit; placing a sleeve in a bearing relationship with the flexible material; compressing the flexible material between the post and the sleeve to force the flexible material against the conduit to expand the conduit outward into engagement with the radially extending recess in the forming die to form an annular flange; and releasing compression on the flexible material.

Abstract: A flexible tube system having an end section formed from an inner rigid tube and an outer shell, and the end section is joined to a central flexible portion having an inner decoupler tube, and an outer shell bridge is joined to the outer shell and the flexible central portion to define an insulation space.

Abstract: A spherical decoupler conduit for connecting misaligned components, and a method for making the same, where the spherical decoupler includes an inlet connection with a first spherical portion; an outer slider with a second spherical portion for pivotably mating with the first spherical portion and a tubular portion; an inner slider having a tubular portion in a telescoping relationship with the tubular portion of the outer slider and a third spherical portion; and an outlet connection with a fourth spherical portion for pivotably mating with the third spherical portion.

Abstract: An injector tube assembly that includes thin foil insulation around a receiver tube and a relatively rigid housing secured to the thin foil and bearing on tube insulation while also being packed with junction insulation.

Abstract: A method for forming a conduit with a radial flange for forming part of a beaded coupling by: positioning a conduit blank in a forming die, wherein the forming die defines a radially extending recess; inserting a forming post in the conduit blank to define an annular space therebetween; inserting a flexible material in the annular space between the post and the conduit; placing a sleeve in a bearing relationship with the flexible material; compressing the flexible material between the post and the sleeve to force the flexible material against the conduit to expand the conduit outward into engagement with the radially extending recess in the forming die to form an annular flange; and releasing compression on the flexible material.

Abstract: A method for forming a conduit with a radial flange for forming part of a beaded coupling by: positioning a conduit blank in a forming die, wherein the forming die defines a radially extending recess; inserting a forming post in the conduit blank to define an annular space therebetween; inserting a flexible material in the annular space between the post and the conduit; placing a sleeve in a bearing relationship with the flexible material; compressing the flexible material between the post and the sleeve to force the flexible material against the conduit to expand the conduit outward into engagement with the radially extending recess in the forming die to form an annular flange; and releasing compression on the flexible material.

Abstract: An injector tube assembly that includes thin foil insulation around a receiver tube and a relatively rigid housing secured to the thin foil and bearing on tube insulation while also being packed with junction insulation.