Patents Assigned to Neomax Co., LTD
  • Publication number: 20070194269
    Abstract: An oxide magnetic material according to the present invention is represented by the formula: (1?x)CaO.(x/2)R2O3.(n?y/2)Fe2O3.yMO, where R is at least one element selected from the group consisting of La, Nd and Pr and always includes La, M is at least one element selected from the group consisting of Co, Zn, Ni and Mn and always includes Co, and the mole fractions x, y and n satisfy 0.4?x?0.6, 0.2?y?0.35, 4?n?6, and 1.4?x/y?2.5. The oxide magnetic material includes a ferrite having a hexagonal M-type magnetoplumbite structure as a main phase.
    Type: Application
    Filed: September 8, 2005
    Publication date: August 23, 2007
    Applicant: Neomax Co., Ltd.
    Inventors: Yoshinori Kobayashi, Seiichi Hosokawa, Sachio Toyota
  • Patent number: 7258751
    Abstract: In a rare earth magnet, an added heavy rare earth element RH such as Dy is effectively used without any waste, so as to effectively improve the coercive force. First, a molten alloy of a material alloy for an R-T-Q rare earth magnet (R is a rare earth element, T is a transition metal element, and Q is at least one element selected from the group consisting of B, C, N, Al, Si, and P), the rare earth element R containing at least one kind of element RL selected from the group consisting of Nd and Pr and at least one kind of element RH selected from the group consisting of Dy Tb, and Ho is prepared. The molten alloy is quenched, so as to produce a solidified alloy. Thereafter, a thermal treatment in which the rapidly solidified alloy is held in a temperature range of 400° C. or higher and lower than 800° C. for a period of not shorter than 5 minutes nor longer than 12 hours is performed.
    Type: Grant
    Filed: June 19, 2002
    Date of Patent: August 21, 2007
    Assignee: Neomax Co., Ltd.
    Inventors: Hiroyuki Tomizawa, Yuji Kaneko
  • Patent number: 7244318
    Abstract: A blended powder including a first powder containing an R2T14B phase as a main phase, and a second powder containing an R2T17 phase at 25 wt % or more of the whole is prepared. Herein, R is at least one element selected from the group consisting of all rare-earth elements and Y (yttrium), T is at least one element selected from the group consisting of all transition elements, and Q is at least one element selected from the group consisting of B (boron) and C (carbon). The blended powder is sintered, so as to manufacture a permanent magnet having a structure in which a rare-earth element included in the second powder is concentrated in a grain surgace region of a main phase.
    Type: Grant
    Filed: January 22, 2002
    Date of Patent: July 17, 2007
    Assignee: Neomax Co., Ltd.
    Inventors: Takao Sekino, Yuji Kaneko
  • Publication number: 20070137732
    Abstract: A method of making a magnetic alloy material includes the steps of: preparing a melt of an alloy material having a predetermined composition; rapidly cooling and solidifying the melt to obtain a rapidly solidified alloy represented by: Fe100-a-b-cREaAbTMC where RE is at least one rare-earth element selected from La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er and Tm and including at least about 90 at % of La; A is at least one element selected from Al, Si, Ga, Ge and Sn; TM is at least one transition metal element selected from Sc, Ti, V, Cr, Mn, Co, Ni, Cu and Zn; and 5 at %?a?10 at 5%, 4.7 at% ?b?18 at % and 0 at %?c?9 at %; and producing a compound phase having an NaZn13-type crystal structure in at least about 70 vol % of the rapidly solidified alloy.
    Type: Application
    Filed: February 12, 2007
    Publication date: June 21, 2007
    Applicant: NEOMAX CO., LTD.
    Inventors: Ryosuke KOGURE, Hirokazu KANEKIYO, Takeshi NISHIUCHI, Satoshi HIROSAWA
  • Patent number: 7232495
    Abstract: The method of the present invention includes a step of preparing a rare earth magnet 22 disposed for forming a cylinder 22a, a first magnetizing step of applying a first external magnetic field H1 to the rare earth magnet 22, thereby forming a first region R1 magnetized from an inner side to an outer side of the cylinder 22a and a second region R2 magnetized from the outer side to the inner side, and a second magnetizing step of applying a second external magnetic field H2 so that an external magnetic field component forming an angle of more than 0° and less than 50° with a direction of the external magnetic field component applied in the first magnetizing step to a boundary between the first region R1 and the second region R2.
    Type: Grant
    Filed: July 29, 2002
    Date of Patent: June 19, 2007
    Assignee: Neomax Co., Ltd.
    Inventors: Eiji Sakaguchi, Hitoshi Morimoto
  • Publication number: 20070131309
    Abstract: A nanocomposite magnet according to the present invention has a composition represented by the general formula: RxQyMz(Fe1?mTm)bal, where R is at least one rare-earth element, Q is at least one element selected from the group consisting of B and C, M is at least one metal element that is selected from the group consisting of Al, Si, Ti, V, Cr, Mn, Cu, Zn, Ga, Zr, Nb, Mo, Ag, Hf, Ta, W, Pt, Au and Pb and that always includes Ti, and T is at least one element selected from the group consisting of Co and Ni. The mole fractions x, y, z and m satisfy the inequalities of 6 at % ?x<10 at %, 10 at % ?y?17 at %, 0.5 at % ?z?6 at % and 0?m?0.5, respectively. The nanocomposite magnet includes a hard magnetic phase and a soft magnetic phase that are magnetically coupled together. The hard magnetic phase is made of an R2Fe14B-type compound, and the soft magnetic phase includes an ?-Fe phase and a crystalline phase with a Curie temperature of 610° C. to 700° C. (? phase) as its main phases.
    Type: Application
    Filed: December 6, 2004
    Publication date: June 14, 2007
    Applicant: NEOMAX CO., LTD.
    Inventors: Yasutaka Shigemoto, Satoshi Hirosawa, Toshio Miyoshi
  • Patent number: 7217328
    Abstract: A compound for a rare-earth bonded magnet includes a rare-earth alloy powder and a binder. The rare-earth alloy powder includes at least about 2 mass % of Ti-containing nanocomposite magnet powder particles with a composition represented by (Fe1-mTm)100-x-y-zQxRyMz, where T is Co and/or Ni; Q is B with or without C; R is at least one rare-earth element substantially excluding La and Ce; M is at least one metal element selected from Ti, Zr and Hf and always includes Ti; and 10<x?20 at %; 6?y<10 at %; 0.1?z?12 at %; and 0?m?0.5. The particles include at least two ferromagnetic crystalline phases, in which hard magnetic phases have an average crystal grain size of about 10 nm to about 200 nm, soft magnetic phases have an average crystal grain size of about 1 nm to about 100 nm; and the average crystal grain size of the soft magnetic phases is smaller than that of the hard magnetic phases.
    Type: Grant
    Filed: August 18, 2003
    Date of Patent: May 15, 2007
    Assignee: Neomax Co., Ltd.
    Inventors: Takeshi Nishiuchi, Hirokazu Kanekiyo, Satoshi Hirosawa, Toshio Miyoshi
  • Patent number: 7214343
    Abstract: The method for producing a granulated powder of the present invention includes the steps of: preparing an R—Fe—B alloy powder; and granulating the alloy powder using at least one kind of granulating agent selected from normal paraffins, isoparaffins and depolymerized oligomers, to prepare a granulated powder. The produced R—Fe—B alloy granulated powder is excellent in flowability and compactibility as well as in binder removability.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: May 8, 2007
    Assignee: Neomax Co., Ltd.
    Inventors: Futoshi Kuniyoshi, Yuji Kaneko, Akihito Tsujimoto, Kazunari Shimauchi, Kazuo Tanaka, Shizuo Mori, Kiyofumi Suzuki
  • Patent number: 7208097
    Abstract: An iron-based rare earth alloy nanocomposite magnet has a composition represented by (Fe1-mTm)100-x-y-zQxRyTiz, where T is Co and/or Ni, Q is B and/or C and R is rare earth element(s) including substantially no La or Ce. x, y, z and m satisfy 10 at %<x?17 at %, 7 at %?y<10 at %, 0.5 at %?z?6 at % and 0?m?0.5, respectively. The magnet includes crystal grains of an R2T14Q type compound having an average grain size of 20 nm to 200 nm and a ferromagnetic iron-based boride that exists in a grain boundary between the crystal grains of the R2T14Q type compound. The boride is dispersed in, or present in the form of a film over, the grain boundary to cover at least partially the surface of the crystal grains of the R2T14Q type compound.
    Type: Grant
    Filed: May 8, 2002
    Date of Patent: April 24, 2007
    Assignee: Neomax Co., Ltd.
    Inventors: Hirokazu Kanekiyo, Toshio Miyoshi, Satoshi Hirosawa
  • Patent number: 7201810
    Abstract: A rare earth alloy sintered compact includes a main phase represented by (LR1-xHRx)2T14A, where T is Fe with or without non-Fe transition metal element(s); A is boron with or without carbon; LR is a light rare earth element; HR is a heavy rare earth element; and 0<x<1. The sintered compact is produced by preparing multiple types of rare earth alloy materials including respective main phases having different HR mole fractions, mixing the alloy materials so that the sintered compact will include sintering a main phase having an average composition represented by (LR1-xHRx)2T14A, thereby obtaining a mixed powder, and the mixed powder. The alloy materials include first and second rare earth alloy materials represented by (LR1-uHRu)2T14A (where 0??&<x) and (LR1-vHRV)2T14A (where x<v?1) and including a rare earth element R(=LR+HR) at R1 and R2 (at%), respectively. ?=|R1?R2| is about 20% or less of (R1+R2)/2.
    Type: Grant
    Filed: March 29, 2002
    Date of Patent: April 10, 2007
    Assignee: Neomax Co., Ltd.
    Inventors: Hitoshi Morimoto, Yuji Kaneko
  • Patent number: 7203031
    Abstract: A substrate for a thin-film magnetic head includes a ceramic base and an undercoat film of amorphous SiC, which is supported on the ceramic base.
    Type: Grant
    Filed: December 16, 2002
    Date of Patent: April 10, 2007
    Assignee: Neomax Co., Ltd.
    Inventors: Hironobu Tsubota, Shinji Tsujimoto, Taisuke Hirooka
  • Patent number: 7194815
    Abstract: There is provided a quadrilateral insulating substrate, and plural magnetic sensors are provided on the substrate. An IC is provided on the substrate for supplying driving signals to the magnetic sensors and receiving magnetic detecting signals from the magnetic sensors to output magnetic information depending on strength of magnetism. The magnetic sensors and the IC are encapsulated by an encapsulation member to integrate the substrate and magnetic sensors and IC.
    Type: Grant
    Filed: October 4, 2004
    Date of Patent: March 27, 2007
    Assignees: Citizen Electronics Co., Ltd., Neomax Co., Ltd
    Inventors: Shinichi Miyashita, Makoto Kawakami
  • Patent number: 7186303
    Abstract: A method of making a magnetic alloy material includes the steps of: preparing a melt of an alloy material having a predetermined composition; rapidly cooling and solidifying the melt to obtain a rapidly solidified alloy represented by: Fe100-a-b-cREaAbTMc where RE is at least one rare-earth element selected from La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er and Tm and including at least about 90 at % of La; A is at least one element selected from Al, Si, Ga, Ge and Sn; TM is at least one transition metal element selected from Sc, Ti, V, Cr, Mn, Co, Ni, Cu and Zn; and 5 at %?a?10 at %, 4.7 at %?b?18 at % and 0 at %?c?9 at %; and producing a compound phase having an NaZn13-type crystal structure in at least about 70 vol % of the rapidly solidified alloy.
    Type: Grant
    Filed: August 18, 2003
    Date of Patent: March 6, 2007
    Assignee: Neomax Co., Ltd.
    Inventors: Ryosuke Kogure, Hirokazu Kanekiyo, Takeshi Nishiuchi, Satoshi Hirosawa
  • Patent number: 7187523
    Abstract: A method of marking a sintered body includes the step of preparing the sintered body by sintering a mixture of first and second types of powder particles. The first type of powder particles is made of a first material and the second type of powder particles is made of a second material that has a different etch susceptibility from the first material. The method further includes the step of writing ID information on the surface of the sintered body by forming a first concave region to a depth of at least about 10 nm under the surface of the sintered body and a second concave region under the first concave region, respectively. The first concave region is formed by etching away both the first and second types of powder particles, while the second concave region is formed by etching away only the first type of powder particles.
    Type: Grant
    Filed: November 2, 2004
    Date of Patent: March 6, 2007
    Assignee: Neomax Co., Ltd.
    Inventor: Taisuke Hirooka
  • Patent number: 7172659
    Abstract: The present invention is a production method of an R-T-B—C rare earth alloy (R is at least one element selected from the group consisting of rare earth elements and yttrium, T is a transition metal including iron as a main component, B is boron, and C is carbon). An R-T-B bonded magnet containing a resin component, or an R-T-B sintered magnet with a resin film formed on the surface thereof is prepared, and a solvent alloy containing a rare earth element R and a transition metal element T is prepared. Thereafter, the R-T-B bonded magnet is molten together with the solvent alloy. In this way, a rare earth alloy can be recovered from a spent bonded magnet or a defective one generated in a production process stage, and a rapidly quenched alloy magnet can be obtained. As a result, magnet powder is recovered from the R-T-B magnet, and the recycling of a magnet including a resin component can be realized.
    Type: Grant
    Filed: June 24, 2002
    Date of Patent: February 6, 2007
    Assignee: Neomax Co., Ltd.
    Inventors: Hiroyuki Tomizawa, Koji Nakahara, Yuji Kaneko
  • Patent number: 7169319
    Abstract: A ferrite magnet having a basic composition represented by the following general formula: (A1?xRx)O.n[(Fe1?yMy)2O3] by atomic ratio, wherein A is Sr and/or Ba, R is at least one of rare earth elements including Y, M is at least one element selected from the group consisting of Co, Mn, Ni and Zn, and x, y and n are numbers meeting the conditions of 0.01?x?0.4, [x/(2.6n)]?y?[x/(1.6n)], and 5?n?6, and substantially having a magnetoplumbite-type crystal structure, is obtained by uniformly mixing a compound of Sr and/or Ba with an iron compound; calcining the resultant uniform mixture; adding a compound of the R element and/or the M element to the resultant calcined powder at a pulverization step thereof; and sintering the resultant mixture. The compound of the R element and/or the M element may be added at a percentage of more than 0 atomic % and 80 atomic % or less, on an element basis, at a mixing step before calcination.
    Type: Grant
    Filed: October 14, 2004
    Date of Patent: January 30, 2007
    Assignee: Neomax Co., Ltd.
    Inventors: Takashi Takami, Yutaka Kubota, Yasunobu Ogata
  • Patent number: 7160398
    Abstract: A melt of an alloy, represented (Fe1-mTm)100-x-y-zQxRyMz, where T is Co and/or Ni, Q is B and/or C, R is at least one rare-earth element, M is selected from Al, Si, Ti, V, Cr, Mn, Cu, Zn, Ga, Zr, Nb, Mo, Ag, Hf, Ta, W, Pt, Au and Pb; 10 at %?x?35 at %; 2 at %?y?10 at %; 0 at %?z?10 at %; and 0?m?0.5, is prepared. Next, the melt is brought into contact with, and rapidly cooled and solidified by, the surface of a rotating chill roller. The melt is teemed onto a guide member, of which the guide surface defines a tilt angle with a horizontal plane, runs down on the guide surface, and then is fed through at least one tubular hole onto a contact area on the surface of the chill roller.
    Type: Grant
    Filed: June 27, 2003
    Date of Patent: January 9, 2007
    Assignee: Neomax Co., Ltd.
    Inventor: Hirokazu Kanekiyo
  • Publication number: 20060279879
    Abstract: A thin-film magnetic head wafer includes a first principal surface and a second principal surface which are substantially parallel to each other. An electrical/magnetic transducer is provided on the first principal surface. Identification information is recorded on the first principal surface of the wafer.
    Type: Application
    Filed: August 23, 2006
    Publication date: December 14, 2006
    Applicant: NEOMAX CO., LTD.
    Inventor: Taisuke HIROOKA
  • Publication number: 20060278517
    Abstract: A method of manufacturing a rare earth permanent magnet comprises the steps of: forming a rare earth magnet by applying mechanical processing to a magnet block material, thereby damaging the surface of the magnet and causing a magnetic characteristic (BH)max of the magnet to deteriorate, followed by transforming a rare earth metal or an alloy thereof into fine particles or a vapor, and allowing the fine particles or vapor to diffuse and permeate the magnet, thereby improving the quality of the damaged magnet surface portion so that the magnetic characteristic (BH)max is recovered.
    Type: Application
    Filed: March 4, 2004
    Publication date: December 14, 2006
    Applicants: JAPAN SCIENCE AND TECHNOLOGY AGENCY, NEOMAX CO. Ltd., MACHIDA KENICHI
    Inventors: Kenichi Machida, Shunji Suzuki, Eiji Sakaguchi, Naoyuki Ishigaki
  • Patent number: 7144642
    Abstract: A ferrite magnet obtained by adding a ferrite having a hexagonal W-type magnetoplumbite structure to a ferrite having a hexagonal M-type magnetoplumbite structure, in which a portion of Sr, Ba, Pb or Ca is replaced with at least one element that is selected from the group consisting of the rare-earth elements (including Y) and Bi and that always includes La, during the fine pulverization process thereof. By adding a small amount of the element such as Co, Ni, Mn or Zn to the ferrite already having the hexagonal M-type magnetoplumbite structure during the fine pulverization process thereof, the magnetic properties can be improved.
    Type: Grant
    Filed: February 6, 2002
    Date of Patent: December 5, 2006
    Assignee: Neomax Co., Ltd.
    Inventors: Etsushi Oda, Seiichi Hosokawa, Sachio Toyota