Abstract: Disclosed are methods of making polymeric swords and sparring instruments having improved mechanical properties. In one embodiment, a method of making a polymeric sword includes centering a flexible support member on either a first half of a sword mold or on a second half of the sword mold; pouring a polymer mixture into the first half the sword mold and into the second half of the sword mold and closing the sword mold by clasping the first half of the sword mold to the second half of the sword mold; heating the sword mold comprising the polymer mixture in a heating apparatus; and removing the polymeric sword from the sword mold.

Abstract: A folding utility with a push button assisted-open mechanism is disclosed. The folding utility tool comprising a handle comprising at least two handle sides spaced apart and defining a tool cavity therebetween; a tool arm pivotally connected to the handle, wherein the tool arm comprises a drive pin connected to and extending out from a side of the tool arm; a toggle component pivotally connected to at least one of the at least two handle sides, wherein the toggle component comprises a retaining notch; and a spring comprising an arcuate segment along a longitudinal axis of the spring, wherein the spring is coupled to at least one of the at least two handle sides at one end and the toggle component at another end, wherein the drive pin is positioned within the retaining notch when at least part of the tool arm is folded into the tool cavity.

Abstract: A folding knife with a push button assisted-open mechanism is disclosed. The folding knife comprising a handle with at least two handle sides spaced apart and defining a blade cavity; a blade pivotally connected to the handle, wherein the blade comprises a drive pin connected to and extending out from a side of the blade; a toggle component pivotally connected to at least one of the at least two handle sides at a pivot pin, wherein the toggle component comprises a retaining notch; and a spring comprising an arcuate segment along a longitudinal axis of the spring. The spring is coupled to at least one of the at least two handle sides at one end and the toggle component at another end, wherein the drive pin is positioned within the retaining notch when at least part of the blade is folded into the blade cavity.

Abstract: Disclosed are methods of making polymeric swords and sparring instruments having improved mechanical properties. In one embodiment, a method of making a polyurethane sword includes centering a flexible support member on either a first half of a sword mold or on a second half of the sword mold; spraying a base coat paint on either the first half of the sword mold or on the second half of the sword mold; pouring a machine perfused polyurethane mixture into the first half the sword mold and into the second half of the sword mold and closing the sword mold by clasping the first half of the sword mold to the second half of the sword mold; heating the sword mold comprising the machine perfused polyurethane mixture in a heating apparatus; and removing the polyurethane sword from the sword mold.

Abstract: Disclosed are polymeric swords and sparring instruments having improved mechanical properties and methods of making such swords and sparring instruments. In one embodiment, a polyurethane sword comprises a handle portion and a blade portion. In this embodiment, the polyurethane sword also comprises a flexible support member having a handle support portion and a blade support portion. In this embodiment, the polyurethane sword also comprises a polyurethane outer layer configured to encase the flexible support member from the handle support portion to the blade support portion. The handle portion comprises the handle support portion and the polyurethane outer layer encasing the handle support portion. Moreover, the blade portion comprises the blade support portion and the polyurethane outer layer encasing the blade support portion. In addition, the polyurethane outer layer may be composed of a machine perfused polyurethane mixture.