Patents Assigned to Nexicor LLC
  • Patent number: 7491916
    Abstract: A portable induction tool is provided for soldering or brazing sections of metal pipe together. A work coil head (with induction coil) is U-shaped, allowing placement of the head around lengths of pipe, heating a susceptor (e.g., the pipe) to form a joint, and then to be withdrawn after the pipe joint is made. In one form, the tool uses heat pipes to remove thermal energy from the head, and also a heat exchanger for higher-powered units. Power capacitors are generally included with the induction (work) coil to create a tank circuit of a resonant frequency. The induction coil uses Litz wire, copper tubing, or heat pipes with a conductive outer skin to carry the high-current being delivered to the induction coil. The induction coil has a general racetrack configuration, which is typically wound in a U-shape (or as a semicircle) as a single winding, with multiple turns.
    Type: Grant
    Filed: January 31, 2007
    Date of Patent: February 17, 2009
    Assignee: Nexicor LLC
    Inventors: John P. Barber, Robert C. Cravens, II, Antonios Challita, Susan A. Stanton
  • Patent number: 7399949
    Abstract: An improved induction heating apparatus is provided for attaching membrane roofs. A top membrane layer is attached to attachment disks that hold sheets of thermal insulation to the top of roof substrates. The heating apparatus emits a magnetic field that raises the temperature of the disks and a heat-activated adhesive on top of the disks which, after cooling, becomes adhered to the bottom surface of the top membrane layer. The disks in turn are attached via fasteners to the substrate portion of the roof structure. The apparatus includes a set of bottom guides that allow a user to find the attachment disks mechanically, without actually seeing those disks beneath the top membrane layer. A fine locator circuit is provided, using a magnetic field, and the apparatus allows a user to stand upright while operating the apparatus.
    Type: Grant
    Filed: March 30, 2005
    Date of Patent: July 15, 2008
    Assignee: Nexicor LLC
    Inventors: John P. Barber, Robert C. Cravens, II, Antonios Challita, Susan A. Stanton
  • Patent number: 7202450
    Abstract: A portable induction tool is provided for soldering or brazing sections of metal pipe together. A work coil head (with induction coil) is U-shaped, allowing placement of the head around lengths of pipe, heating a susceptor (e.g., the pipe) to form a joint, and then to be withdrawn after the pipe joint is made. In one form, the tool uses heat pipes to remove thermal energy from the head, and also a heat exchanger for higher-powered units. Power capacitors are generally included with the induction (work) coil to create a tank circuit of a resonant frequency. The induction coil uses Litz wire, copper tubing, or heat pipes with a conductive outer skin to carry the high-current being delivered to the induction coil. The induction coil has a general racetrack configuration, which is typically wound in a U-shape (or as a semicircle) as a single winding, with multiple turns.
    Type: Grant
    Filed: February 28, 2005
    Date of Patent: April 10, 2007
    Assignee: Nexicor LLC
    Inventors: John P. Barber, Robert C. Cravens, II, Antonios Challita
  • Patent number: 6875966
    Abstract: A portable induction tool is provided for soldering or brazing sections of metal pipe together. A work coil head (with induction coil) is U-shaped, allowing placement of the head around lengths of pipe, heating a susceptor (e.g., the pipe) to form a joint, and then to be withdrawn after the pipe joint is made. In one form, the tool uses heat pipes to remove thermal energy from the head, and also a heat exchanger for higher-powered units. Power capacitors are generally included with the induction (work) coil to create a tank circuit of a resonant frequency. The induction coil uses Litz wire, copper tubing, or heat pipes with a conductive outer skin to carry the high-current being delivered to the induction coil. The induction coil has a general racetrack configuration, which is typically wound in a U-shape (or as a semicircle) as a single winding, with multiple turns.
    Type: Grant
    Filed: March 15, 2004
    Date of Patent: April 5, 2005
    Assignee: Nexicor LLC
    Inventors: John P. Barber, Robert C. Cravens, II, Antonios Challita, Susan A. Stanton
  • Patent number: 6849837
    Abstract: A method for using magnetic fields to heat magnetically susceptible materials within and/or adjacent to adhesives, so as to bond, bind, or fasten solid materials to one another. The system uses alternating magnetic fields that induce eddy currents and generate heat within susceptors. An induction heating tool is used to emit the magnetic field at its work coil, and an electronic controller measures the energy being used by a power converter that generates the alternating current driving the work coil which creates the magnetic field. The heating tool is used in a method of adhesive bonding in which the thickness of the conductive layer of the susceptor is in the range of 0.01-3.0 mils, or the heating event time interval is in the range of 0.05-10.0 seconds, or the average power density of the magnetic field at the susceptor is in the range of 10-5000 Watts per square inch.
    Type: Grant
    Filed: September 12, 2003
    Date of Patent: February 1, 2005
    Assignee: Nexicor LLC
    Inventors: Edward A. Riess, Adam G. Malofsky, John P. Barber, David P. Bauer
  • Patent number: 6710314
    Abstract: An apparatus and system for using magnetic fields to heat magnetically susceptible materials within and/or adjacent to adhesives, resins, or composites so as to reversibly or irreversibly bond, bind, or fasten opaque or non-opaque solid materials to one another. The system makes use of the effect that alternating magnetic fields induce eddy currents and generate heat within susceptors, and the effect that alternating magnetic fields additionally induce magnetic hysteresis that occurs in magnetic materials and thereby generate heat. An induction heating tool is used to emit the magnetic field at its work coil, and an electronic controller measures the energy being used by a power converter that generates the alternating current driving the work coil which creates the magnetic field. The distance between the susceptor and work coil is repeatedly analyzed based upon the power converter's input energy, and the work coil is driven at a repeatedly corrected power level during the heating cycle.
    Type: Grant
    Filed: November 22, 2002
    Date of Patent: March 23, 2004
    Assignee: Nexicor LLC
    Inventors: Edward A. Reiss, Adam G. Malofsky, John P. Barber, Gary L. Claypoole, Robert Carl Cravens, II, David R. Pacholok, Charles A. Kuecker
  • Patent number: 6639198
    Abstract: An apparatus and system for using magnetic fields to heat magnetically susceptible materials within and/or adjacent to adhesives, resins, or composites so as to reversibly or irreversibly bond, bind, or fasten opaque or non-opaque solid materials to one another. The system makes use of the effect that alternating magnetic fields induce eddy currents and generate heat within susceptors, and the effect that alternating magnetic fields additionally induce magnetic hysteresis that occurs in magnetic materials and thereby generate heat. An induction heating tool is used to emit the magnetic field at its work coil, and an electronic controller measures the energy being used by a power converter that generates the alternating current driving the work coil which creates the magnetic field. The distance between the susceptor and work coil is repeatedly analyzed based upon the power converter's input energy, and the work coil is driven at a repeatedly corrected power level during the heating cycle.
    Type: Grant
    Filed: November 22, 2002
    Date of Patent: October 28, 2003
    Assignee: Nexicor LLC
    Inventors: Edward A. Riess, Adam G. Malofsky, John P. Barber, Gary L. Claypoole, Robert Carl Cravens, II
  • Patent number: 6639197
    Abstract: An apparatus and system for using magnetic fields to heat magnetically susceptible materials within and/or adjacent to adhesives, resins, or composites so as to reversibly or irreversibly bond, bind, or fasten opaque or non-opaque solid materials to one another. The system makes use of the effect that alternating magnetic fields induce eddy currents and generate heat within susceptors, and the effect that alternating magnetic fields additionally induce magnetic hysteresis that occurs in magnetic materials and thereby generate heat. An induction heating tool is used to emit the magnetic field at its work coil, and an electronic controller measures the energy being used by a power converter that generates the alternating current driving the work coil which creates the magnetic field. The distance between the susceptor and work coil is repeatedly analyzed based upon the power converter's input energy, and the work coil is driven at a repeatedly corrected power level during the heating cycle.
    Type: Grant
    Filed: November 22, 2002
    Date of Patent: October 28, 2003
    Assignee: Nexicor LLC
    Inventors: Edward A. Riess, Adam G. Malofsky, John P. Barber, David P. Bauer
  • Patent number: 6509555
    Abstract: An apparatus and system for using magnetic fields to heat magnetically susceptible materials within and/or adjacent to adhesives, resins, or composites so as to reversibly or irreversibly bond, bind, or fasten opaque or non-opaque solid materials to one another. The system makes use of the effect that alternating magnetic fields induce eddy currents and generate heat within susceptors, and the effect that alternating magnetic fields additionally induce magnetic hysteresis that occurs in magnetic materials and thereby generate heat. An induction heating tool is used to emit the magnetic field at its work coil, and an electronic controller measures the energy being used by a power converter that generates the alternating current driving the work coil which creates the magnetic field. The distance between the susceptor and work coil is repeatedly analyzed based upon the power converter's input energy, and the work coil is driven at a repeatedly corrected power level during the heating cycle.
    Type: Grant
    Filed: November 2, 2000
    Date of Patent: January 21, 2003
    Assignee: Nexicor LLC
    Inventors: Edward A. Riess, Adam G. Malofsky, Bernard M. Malofsky, John P. Barber, Gary L. Claypoole, Robert Carl Cravens, II, David R. Pacholok, Charles A. Kuecker