Patents Assigned to NexPlanar Corporation
  • Patent number: 9649742
    Abstract: Polishing pads having a polishing surface with continuous protrusions are described. Methods of fabricating polishing pads having a polishing surface with continuous protrusions are also described.
    Type: Grant
    Filed: January 22, 2013
    Date of Patent: May 16, 2017
    Assignee: NexPlanar Corporation
    Inventors: Paul Andre Lefevre, William C. Allison, Alexander William Simpson, Diane Scott, Ping Huang, Leslie M. Charns, James Richard Rinehart, Robert Kerprich
  • Patent number: 9597770
    Abstract: Polishing pads with apertures are described. Methods of fabricating polishing pads with apertures are also described.
    Type: Grant
    Filed: November 21, 2014
    Date of Patent: March 21, 2017
    Assignee: NexPlanar Corporation
    Inventors: William C. Allison, Diane Scott, Rajeev Bajaj
  • Patent number: 9597777
    Abstract: Homogeneous polishing pads for polishing semiconductor substrates using eddy current end-point detection are described. Methods of fabricating homogeneous polishing pads for polishing semiconductor substrates using eddy current end-point detection are also described.
    Type: Grant
    Filed: January 10, 2014
    Date of Patent: March 21, 2017
    Assignee: NexPlanar Corporation
    Inventors: William C. Allison, Diane Scott, Ping Huang, Richard Frentzel, Alexander William Simpson
  • Patent number: 9597769
    Abstract: Polishing pads with a polishing surface layer having an aperture or opening above a transparent foundation layer are described. In an example, a polishing pad for polishing a substrate includes a foundation layer having a global top surface and a transparent region. A polishing surface layer is attached to the global top surface of the foundation layer. The polishing surface layer has a polishing surface and a back surface. An aperture is disposed in the polishing pad from the back surface through to the polishing surface of the polishing surface layer, and aligned with the transparent region of the foundation layer. The foundation layer provides an impermeable seal for the aperture at the back surface of the polishing surface layer. Methods of fabricating such polishing pads are also described.
    Type: Grant
    Filed: June 4, 2012
    Date of Patent: March 21, 2017
    Assignee: NexPlanar Corporation
    Inventors: Paul Andre Lefevre, William C. Allison, James P. LaCasse, Diane Scott, Alexander William Simpson, Ping Huang, Leslie M. Charns
  • Patent number: 9555518
    Abstract: Polishing pads with multi-modal distributions of pore diameters are described. Methods of fabricating polishing pads with multi-modal distributions of pore diameters are also described.
    Type: Grant
    Filed: February 19, 2014
    Date of Patent: January 31, 2017
    Assignee: NexPlanar Corporation
    Inventors: Ping Huang, Diane Scott, James P. LaCasse, William C. Allison
  • Patent number: 9375823
    Abstract: CMP pads having novel groove configurations are described. For example, described herein are CMP pads comprising primary grooves, secondary grooves, a groove pattern center, and an optional terminal groove. The CMP pads may be made from polyurethane or poly (urethane-urea), and the grooves produced therein may be made by a method from the group consisting of molding, laser writing, water jet cutting, 3-D printing, thermoforming, vacuum forming, micro-contact printing, hot stamping, and mixtures thereof.
    Type: Grant
    Filed: October 2, 2015
    Date of Patent: June 28, 2016
    Assignee: NexPlanar Corporation
    Inventors: Robert Kerprich, Karey Holland, Diane Scott, Sudhanshu Misra
  • Patent number: 9296085
    Abstract: Polishing pads with homogeneous bodies having discrete protrusions thereon are described. In an example, a polishing pad for polishing a substrate includes a homogeneous body having a polishing side and a back side. The homogeneous body is composed of a material having a first hardness. A plurality of discrete protrusions is disposed on and covalently bonded with the polishing side of the homogeneous body. The plurality of discrete protrusions is composed of a material having a second hardness different from the first hardness. Methods of fabricating polishing pads with homogeneous bodies having discrete protrusions thereon are also described.
    Type: Grant
    Filed: October 31, 2014
    Date of Patent: March 29, 2016
    Assignee: NexPlanar Corporation
    Inventors: Rajeev Bajaj, Ping Huang, Robert Kerprich, William C. Allison, Richard Frentzel, Diane Scott
  • Patent number: 9278424
    Abstract: The present application relates to polishing pads for chemical mechanical planarization (CMP) of substrates, and methods of fabrication and use thereof. The pads described in this invention are customized to polishing specifications where specifications include (but not limited to) to the material being polished, chip design and architecture, chip density and pattern density, equipment platform and type of slurry used. These pads can be designed with a specialized polymeric nano-structure with a long or short range order which allows for molecular level tuning achieving superior themo-mechanical characteristics. More particularly, the pads can be designed and fabricated so that there is both uniform and nonuniform spatial distribution of chemical and physical properties within the pads.
    Type: Grant
    Filed: September 17, 2014
    Date of Patent: March 8, 2016
    Assignee: NexPlanar Corporation
    Inventors: Pradip K Roy, Manish Deopura, Sudhanshu Misra
  • Patent number: 9272388
    Abstract: Described herein are polishing apparatus, polishing formulations, and polymeric substrates for use in polishing surfaces, and related methods. The apparatus, formulations, substrates, and methods may each be used in applications involving the polishing of metal and/or metal-containing surfaces such as semiconductor wafers. The apparatus, formulations, polymeric substrates, and related methods described herein may be used without abrasives, and in some instances, without mechanical friction of a pad surface against the surface to be polished. Therefore, defects on a polished surface due to such mechanical polishing processes may be reduced.
    Type: Grant
    Filed: February 1, 2013
    Date of Patent: March 1, 2016
    Assignee: NexPlanar Corporation
    Inventor: Sudhanshu Misra
  • Patent number: 9249273
    Abstract: Polishing pads with alignment marks are described. Methods of fabricating polishing pads with alignment marks are also described.
    Type: Grant
    Filed: January 30, 2015
    Date of Patent: February 2, 2016
    Assignee: NexPlanar Corporation
    Inventors: Robert Kerprich, William C. Allison, Diane Scott
  • Patent number: 9238294
    Abstract: Polishing pads having porogens with liquid filler and methods of fabricating polishing pads having porogens with liquid filler are described. In an example, a polishing pad for polishing a substrate includes a polishing body having a polymer matrix and a plurality of porogens dispersed throughout the polymer matrix. Each of the plurality of porogens has a shell with a liquid filler. The liquid filler has a boiling point less than 100 degrees Celsius at a pressure of 1 atm, a density less than water, or both.
    Type: Grant
    Filed: June 18, 2014
    Date of Patent: January 19, 2016
    Assignee: NexPlanar Corporation
    Inventors: Paul Andre Lefevre, William C. Allison
  • Patent number: 9211628
    Abstract: Polishing pads with concentric or approximately concentric polygon groove patterns are described. Methods of fabricating polishing pads with concentric or approximately concentric polygon groove patterns are also described.
    Type: Grant
    Filed: January 26, 2011
    Date of Patent: December 15, 2015
    Assignee: NexPlanar Corporation
    Inventors: William C. Allison, Diane Scott, Alexander William Simpson
  • Patent number: 9180570
    Abstract: CMP pads having novel groove configurations are described. For example, described herein are CMP pads comprising primary grooves, secondary grooves, a groove pattern center, and an optional terminal groove. The CMP pads may be made from polyurethane or poly (urethane-urea), and the grooves produced therein may be made by a method from the group consisting of molding, laser writing, water jet cutting, 3-D printing, thermoforming, vacuum forming, micro-contact printing, hot stamping, and mixtures thereof.
    Type: Grant
    Filed: March 16, 2009
    Date of Patent: November 10, 2015
    Assignee: NexPlanar Corporation
    Inventors: Robert Kerprich, Karey Holland, Diane Scott, Sudhanshu Misra
  • Patent number: 9156124
    Abstract: Soft polishing pads for polishing semiconductor substrates are described. A soft polishing pad includes a molded homogeneous polishing body having a thermoset, closed cell polyurethane material with a hardness approximately in the range of 20 Shore D to 45 Shore D.
    Type: Grant
    Filed: July 8, 2010
    Date of Patent: October 13, 2015
    Assignee: NexPlanar Corporation
    Inventors: William Allison, Diane Scott, Robert Kerprich, Ping Huang, Richard Frentzel
  • Patent number: 9067298
    Abstract: Polishing pads with grooved foundation layers and polishing surface layers are described. In an example, a polishing pad for polishing a substrate includes a foundation layer having a pattern of grooves disposed therein. A continuous polishing surface layer is attached to the pattern of grooves of the foundation layer. In another example, a polishing pad for polishing a substrate includes a foundation layer with a surface having a pattern of protrusions disposed thereon. Each protrusion has a top surface and sidewalls. A non-continuous polishing surface layer is attached to the foundation layer and includes discrete portions. Each discrete portion is attached to the top surface of a corresponding one of the protrusions of the foundation layer. Methods of fabricating polishing pads with a polishing surface layer bonded to a grooved foundation layer are also described.
    Type: Grant
    Filed: November 29, 2011
    Date of Patent: June 30, 2015
    Assignee: NexPlanar Corporation
    Inventors: Paul Andre Lefevre, William C. Allison, Diane Scott, James P. LaCasse
  • Patent number: 9067297
    Abstract: Polishing pads with foundation layers and polishing surface layers are described. In an example, a polishing pad for polishing a substrate includes a foundation layer. A polishing surface layer is bonded to the foundation layer. Methods of fabricating polishing pads with a polishing surface layer bonded to a foundation layer are also described.
    Type: Grant
    Filed: November 29, 2011
    Date of Patent: June 30, 2015
    Assignee: NexPlanar Corporation
    Inventors: William C. Allison, Diane Scott, Paul Andre Lefevre, James P. LaCasse, Alexander William Simpson
  • Patent number: 9028302
    Abstract: Polishing pads for polishing semiconductor substrates using eddy current end-point detection are described. Methods of fabricating polishing pads for polishing semiconductor substrates using eddy current end-point detection are also described.
    Type: Grant
    Filed: December 6, 2013
    Date of Patent: May 12, 2015
    Assignee: NexPlanar Corporation
    Inventors: William C. Allison, Diane Scott, Ping Huang, Richard Frentzel, Alexander William Simpson
  • Patent number: 9017140
    Abstract: A CMP polishing pad comprising (a) a polishing layer having a polishing surface and a back surface opposite said polishing surface; said polishing layer having at least one cured opaque thermoset polyurethane region and at least one aperture region; said at least one cured opaque thermoset region has a porosity from about 10% to about 55% by volume; said at least one aperture region having (1) a top opening positioned below the polishing surface, (2) a bottom opening that is co-planar with said back surface and (3) straight line vertical sidewalls extending from said aperture top opening to said aperture bottom opening; said at least one aperture region filled with a cured plug of thermoset polyurethane local area transparency material that has a light transmission of less than 80% at a wavelength from 700 to 710 nanometers and is chemically bonded directly to a thermoset polyurethane opaque area; (b) an aperture-free removable release sheet covering at least a portion of said back surface of the polishing l
    Type: Grant
    Filed: January 13, 2010
    Date of Patent: April 28, 2015
    Assignee: NexPlanar Corporation
    Inventors: William Allison, Ping Huang, Diane Scott, Richard Frentzel, Robert Kerprich
  • Patent number: 8968058
    Abstract: Polishing pads with alignment marks are described. Methods of fabricating polishing pads with alignment marks are also described.
    Type: Grant
    Filed: May 5, 2011
    Date of Patent: March 3, 2015
    Assignee: NexPlanar Corporation
    Inventors: Robert Kerprich, William C. Allison, Diane Scott
  • Patent number: 8932116
    Abstract: Methods for producing in-situ grooves in CMP pads are provided. In general, the methods for producing in-situ grooves comprise the steps of patterning a silicone lining, placing the silicone lining in, or on, a mold, adding CMP pad material to the silicone lining, and allowing the CMP pad to solidify. CMP pads comprising novel groove designs are also described. For example, described here are CMP pads comprising concentric circular grooves and axially curved grooves, reverse logarithmic grooves, overlapping circular grooves, lassajous groves, double spiral grooves, and multiply overlapping axially curved grooves. The CMP pads may be made from polyurethane, and the grooves produced therein may be made by a method from the group consisting of silicone lining, laser writing, water jet cutting, 3-D printing, thermoforming, vacuum forming, micro-contact printing, hot stamping, and mixtures thereof.
    Type: Grant
    Filed: September 12, 2012
    Date of Patent: January 13, 2015
    Assignee: NexPlanar Corporation
    Inventors: Manish Deopura, Hem M. Vaidya, Pradip K. Roy